drive train "slipping" problem, help needed

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  • buckiav8r

    #1

    drive train "slipping" problem, help needed

    I have an '81 650GLX with shaft drive and about 22,000 miles on it. It started to feel like the clutch was slipping once in awhile but almost all at once the thing started slipping full time. Bike runs fine but doesn't go anywhere, in any gear position. I pulled the clutch housing off and find that the clutch itself is in good condition. With the rear wheel on the ground and the tranny in gear I can turn the sleeve hub by hand. I pulled the driveshaft boot back and while turning the sleeve hub the shaft doesn't turn. Seems to me that something in the tranny is stripped. Does anyone have any thoughts as to what I might be faced with next? I have a Clymer manual for the bike but am a bit daunted at the task of splitting the case. Any help would be appreciated. Mike
  • Nessism
    Forum LongTimer
    GSResource Superstar
    Past Site Supporter
    Super Site Supporter
    • Mar 2006
    • 35788
    • Torrance, CA

    #2
    Sounds like a secondary reduction gear failure. You aren't the first; there have been a few 650's around here with that problem. Good news is that it can be fixed, but it's a farily big job. You might want to try the search function to turn up more info.
    Ed

    To measure is to know.

    Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

    Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

    Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

    KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

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    • Nessism
      Forum LongTimer
      GSResource Superstar
      Past Site Supporter
      Super Site Supporter
      • Mar 2006
      • 35788
      • Torrance, CA

      #3
      Originally posted by trippivot
      secondary reduction gear?
      Shaft drive bike.

      Here is a link to check out...hope your bike doesn't have this failure... http://members.dslextreme.com/users/...pair_zooks.pdf
      Ed

      To measure is to know.

      Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

      Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

      Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

      KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

      Comment

      • trippivot
        Forum Sage
        Past Site Supporter
        • Aug 2006
        • 2815
        • Des Moines , IA

        #4
        SUZUKI , There is no substitute

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