Fork Stanchion Tube Repair

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  • Gordo

    #1

    Fork Stanchion Tube Repair

    One stanchion tube on my GS needs to have the nicks removed. Eating up seals...I thought that I had done a good job a few months ago. Guess not. What seems to work best in removing the seal-eaters? Thanks in advance.
  • tkent02
    Forum LongTimer
    Past Site Supporter
    • Jan 2006
    • 35571
    • Near South Park

    #2
    Get a good smooth used one.

    You need 35 or 37mm?
    Last edited by tkent02; 09-20-2009, 09:50 PM.
    http://img.photobucket.com/albums/v5...tatesMap-1.jpg

    Life is too short to ride an L.

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    • posplayr
      Forum LongTimer
      GSResource Superstar
      Past Site Supporter
      • Dec 2007
      • 23673
      • Tucson Az

      #3
      U might also have luck using a buffing wheel and Rouche. Keep silicone on the stanchion to keep it from rusting further.

      Comment

      • Guest

        #4
        If they are too deep fill them with JB Weld and sand till smooth.

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        • Gordo

          #5
          To get the raised areas around the nicks, would emory cloth work and then a thourough buffing?

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          • Guest

            #6
            Do it properly . You can get them straightened , ground and hard chromed for cheap,cheap and you'll never touch them again.Your local bike shop will be able to tell you who does it locally.Any other fix is bodgy and will fail again.Cheers,Simon.

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            • salty_monk
              Forum LongTimer
              GSResource Superstar
              Past Site Supporter
              Super Site Supporter
              • Oct 2006
              • 14001
              • London, UK to Redondo Beach, California

              #7
              You can take the sharp edges off with 2000 grit wet & dry wrapped round the tube.

              Best thing to do if you can afford it is to get replacement legs, either good secondhand or look here:

              Frank's Maintenance and Engineering, Inc., Evanston, IL, 60202, motorcycle fork tubes,forking by frank,german,japanese,spanish,chicago,motorcycle,forks,tubes,fork tubes,bikes,cycles,choppers,honda,suzuki,kawasaki,yamaha,bmw,triumph,bsa,norton,maico,harley davidson,, motorcycles,motorcycle parts,parts,engines
              1980 GS1000G - Sold
              1978 GS1000E - Finished!
              1980 GS550E - Fixed & given to a friend
              1983 GS750ES Special - Sold
              2009 KLR 650 - Sold - gone to TX!
              1982 GS1100G - Rebuilt and finished. - Sold
              2009 TE610 - Dual Sporting around dreaming of Dakar..... - FOR SALE!

              www.parasiticsanalytics.com

              TWINPOT BRAKE UPGRADE LINKY: http://www.thegsresources.com/_forum...e-on-78-Skunk/

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              • Gordo

                #8
                Thanks so much for the advice and assistance! What a great group of friends.

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