kickstart conversion

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  • raider

    #1

    kickstart conversion

    I have done some searching here and it seems like it has been brought up but I cant find any real info on whether or not I can change my 82 gs550 over from electric start to a kickstart. I am building a bobber and I really would like to do the kickstart. anyone have any helpful hints?
  • tkent02
    Forum LongTimer
    Past Site Supporter
    • Jan 2006
    • 35571
    • Near South Park

    #2
    Originally posted by raider
    I have done some searching here and it seems like it has been brought up but I cant find any real info on whether or not I can change my 82 gs550 over from electric start to a kickstart. I am building a bobber and I really would like to do the kickstart. anyone have any helpful hints?
    Swap engines with an older bike?
    http://img.photobucket.com/albums/v5...tatesMap-1.jpg

    Life is too short to ride an L.

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    • Zooks

      #3
      You can do anything if you have the money. Wether or not it's worth it is the real question.

      I don't recall anyone on here ever doing it.

      Comment

      • crag antler
        Forum Guru
        Charter Member
        Past Site Supporter
        • Jun 2002
        • 8290
        • Florida Cracker in North Carolina

        #4
        If it was me, I would look to see on doing a kickstart while leaving the starter. I don't know about the GS motors but kickstarting a big thumper is a bear
        Doug aka crag antler

        83GS1100E, gone
        2000 Kawasaki Concours
        Please wear ATGATT

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        • tkent02
          Forum LongTimer
          Past Site Supporter
          • Jan 2006
          • 35571
          • Near South Park

          #5
          Originally posted by crag antler
          I don't know about the GS motors but kickstarting a big thumper is a bear
          GS550 is a four cylinder sewing machine, easy easy easy to kickstart.
          http://img.photobucket.com/albums/v5...tatesMap-1.jpg

          Life is too short to ride an L.

          Comment

          • Tarbash 27

            #6
            just get a kickstart lever, gear, shaft and side cover from a pre 77-79 gs550 and put it in.

            Comment

            • tkent02
              Forum LongTimer
              Past Site Supporter
              • Jan 2006
              • 35571
              • Near South Park

              #7
              Originally posted by Tarbash 27
              just get a kickstart lever, gear, shaft and side cover from a pre 77-79 gs550 and put it in.
              Does the engine case have a place for it?
              http://img.photobucket.com/albums/v5...tatesMap-1.jpg

              Life is too short to ride an L.

              Comment

              • crapwacker

                #8
                Can he put a 78 750 motor in that thing? If so I know where he can get one...
                Last edited by Guest; 09-22-2009, 12:15 PM.

                Comment

                • Nessism
                  Forum LongTimer
                  GSResource Superstar
                  Past Site Supporter
                  Super Site Supporter
                  • Mar 2006
                  • 35788
                  • Torrance, CA

                  #9
                  A kick starter can NOT be installed in an engine that didn't have one origionally (unless you are a master machinist that is and you know how to weld).

                  The only reasonable course of action would be to install a pre 1980 550 engine and the later head so your stock carbs will fit.

                  Only a hard core, hard headed GS diehard would go though that much pain just to install a kick start.

                  Go for it!
                  Ed

                  To measure is to know.

                  Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

                  Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

                  Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

                  KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

                  Comment

                  • Steve
                    GS Whisperer
                    • Jun 2005
                    • 35925
                    • southwest oHIo

                    #10
                    Up through the '81 models, the crankcase still had the bulge on the back where the kickstarter would go. The clutch cover also had that bulge on the back side. Starting with the '82 models, the crankcase and clutch covers were different. I don't know how much effort would be necessary to add all the parts to an '80 or '81, but you can't do it with the '82 crankcase.

                    .
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