What ring size do I need?

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  • razooki
    • Feb 2026

    #1

    What ring size do I need?

    I just had the head measured by my local shop and these are the measurements:

    CYLINDERTOPMIDDLEBOTTOMx-axisy-axisx-axisy-axisx-axisy-axis#168.35668.36968.36468.36668.36468.364#268.35668.35668.35668.35968.35668.359#368.35668.36168.35968.37468.35668.374#468.34868.36168.35968.36468.36668.359

    I'm pretty sure that the cylinders were bored .5mm over but I would like a second opinion. Also, the rings that I currently have have an "N" stamped on them. I was wondering if anyone knew if the tolerances for the oversize pistons are the same as for stock ones with respect to end gaps, etc.

    Thanks,

    Raz
  • Guest

    #2
    The N just needs to be facing up when installing. That's all that means.
    You need a manual with spes.
    If you don't have a .5 over you may have to with the difference in numbers. That's a guess because I don't kinow the max wear. I'm not sure if a home would even those numbers out or not.

    Comment

    • razooki

      #3
      Originally posted by chef1366
      The N just needs to be facing up when installing. That's all that means.
      You need a manual with spes.
      If you don't have a .5 over you may have to with the difference in numbers. That's a guess because I don't kinow the max wear. I'm not sure if a home would even those numbers out or not.
      Do you mean a manual specific for the oversize rings? I already have the 850 manual downloaded from BassCliff's site.

      Comment

      • Guest

        #4
        If you have a manual than you have the numbers to compare an overize to stock.

        Ring gap will be the same.

        Comment

        • Nessism
          Forum LongTimer
          GSResource Superstar
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          • Mar 2006
          • 35788
          • Torrance, CA

          #5
          Okay, I fixed those numbers which were hard to read...

          TOP MIDDLE BOTTOM x-axis y-axis x-axis y-axis x-axis y-axis

          #1 68.356 68.369 68.364 68.366 68.364 68.364
          #2 68.356 68.356 68.356 68.359 68.356 68.359
          #3 68.356 68.361 68.359 68.374 68.356 68.374
          #4 68.348 68.361 68.359 68.364 68.366 68.359

          The GS850 has an 69 mm bore so something wrong with these numbers.
          Last edited by Nessism; 12-07-2009, 09:40 PM.
          Ed

          To measure is to know.

          Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

          Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

          Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

          KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

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          • razooki

            #6
            sorry about the numbers. I tried pasting the Exel spreadsheet but that's how it came out and photobucket was not help because it's not a pic. I sse what you mean about the bore measurements. I converted all of them from inches. What the heck kind of basket case motor do I have?

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            • Nessism
              Forum LongTimer
              GSResource Superstar
              Past Site Supporter
              Super Site Supporter
              • Mar 2006
              • 35788
              • Torrance, CA

              #7
              Post the english measurements and please take the time to make it legible...like my post. Maybe you had a conversion error.
              Ed

              To measure is to know.

              Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

              Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

              Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

              KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

              Comment

              • Guest

                #8
                Originally posted by Nessism
                Post the english measurements and please take the time to make it legible...like my post. Maybe you had a conversion error.
                What da ya mean "like my post"?
                I don't understand much of anything you say.

                I bet he got those numbers from a document. Maybe a bored 750 cylinder? Take a caliper and measure the pistons.

                Comment

                • Nessism
                  Forum LongTimer
                  GSResource Superstar
                  Past Site Supporter
                  Super Site Supporter
                  • Mar 2006
                  • 35788
                  • Torrance, CA

                  #9
                  Originally posted by chef1366
                  What da ya mean "like my post"?
                  I don't understand much of anything you say.

                  I bet he got those numbers from a document. Maybe a bored 750 cylinder? Take a caliper and measure the pistons.
                  Hey Bill,

                  I took the original post and made the numbers readable...only it was listed in the Quote so it was hard to tell what I did. Fixed my post so check again...
                  Ed

                  To measure is to know.

                  Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

                  Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

                  Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

                  KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

                  Comment

                  • Guest

                    #10
                    Originally posted by Nessism
                    Hey Bill,

                    I took the original post and made the numbers readable...only it was listed in the Quote so it was hard to tell what I did. Fixed my post so check again...
                    C'mon guy
                    I saw what you did and it made a big difference in the "readability" AKA legibility of the post.
                    I was talking about the big picture.

                    Comment

                    • razooki

                      #11
                      Originally posted by Nessism
                      Post the english measurements and please take the time to make it legible...like my post. Maybe you had a conversion error.
                      Here you go:

                      TOP MIDDLE BOTTOM

                      #1 2.6912 2.6915 2.6915
                      #2 2.6912 2.6912 2.6912
                      #3 2.6912 2.6913 2.6912
                      #4 2.6909 2.6913 2.6916

                      Comment

                      • Nessism
                        Forum LongTimer
                        GSResource Superstar
                        Past Site Supporter
                        Super Site Supporter
                        • Mar 2006
                        • 35788
                        • Torrance, CA

                        #12
                        Originally posted by razooki
                        Here you go:

                        TOP MIDDLE BOTTOM

                        #1 2.6912 2.6915 2.6915
                        #2 2.6912 2.6912 2.6912
                        #3 2.6912 2.6913 2.6912
                        #4 2.6909 2.6913 2.6916
                        Good job posting the numbers, thanks. Unfortunately, those bore sizes are undersize for an 850 so not sure what to suggest.
                        Ed

                        To measure is to know.

                        Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

                        Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

                        Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

                        KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

                        Comment

                        • razooki

                          #13
                          Originally posted by Nessism
                          Good job posting the numbers, thanks. Unfortunately, those bore sizes are undersize for an 850 so not sure what to suggest.
                          Is it possible the PO fitted 750 pistons and cylinders to this bike? Would that be possible? My other option is to take the head back and have it re-measured.

                          Comment

                          • razooki

                            #14
                            Originally posted by razooki
                            Is it possible the PO fitted 750 pistons and cylinders to this bike? Would that be possible? My other option is to take the head back and have it re-measured.
                            Silly question. I just checked the 750 manual and the bores for that are in the 65mm range so I'm leaning toward the mechanic having measured it wrong. I dropped the head off on Saturday and I heard them mention something about having just gotten an new bore gauge.....

                            Comment

                            • Nessism
                              Forum LongTimer
                              GSResource Superstar
                              Past Site Supporter
                              Super Site Supporter
                              • Mar 2006
                              • 35788
                              • Torrance, CA

                              #15
                              Originally posted by razooki
                              Silly question. I just checked the 750 manual and the bores for that are in the 65mm range so I'm leaning toward the mechanic having measured it wrong. I dropped the head off on Saturday and I heard them mention something about having just gotten an new bore gauge.....
                              Yea, I'd take it back. BTW, its a cylinder, not a head. The head has the valves in it.
                              Ed

                              To measure is to know.

                              Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

                              Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

                              Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

                              KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

                              Comment

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