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  • rustybronco
    Forum LongTimer
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    • Jul 2005
    • 14961
    • Marysville, Michigan

    #16
    I should be okay doing it myself. I just need to keep in mind I have two herniated disks I need to be mindful of.

    Thank you for the kind for the offer!

    ***edit*** bore scope in hand and 18 minutes until quitting time. I can't wait.
    Last edited by rustybronco; 03-19-2010, 03:15 PM.
    De-stinking Penelope http://thegsresources.com/_forum/sho...d.php?t=179245

    http://www.thegsresources.com/_forum...35#post1625535

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    • Dave8338
      Forum LongTimer
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      • Aug 2006
      • 11608
      • Annandale, MN

      #17
      Originally posted by rustybronco
      I should be okay doing it myself. I just need to keep in mind I have two herniated disks I need to be mindful of.

      Thank you for the kind for the offer!

      ***edit*** bore scope in hand and 18 minutes until quitting time. I can't wait.
      I hope that VERY HAPPY smiley is still in your next post...

      Comment

      • rustybronco
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        • Jul 2005
        • 14961
        • Marysville, Michigan

        #18
        All kidding aside, the valve seals are 30 years old, I had planned on changing the exhaust system anyway and Lord knows those bolts could break.. bolt removal without the head in place will sure make it easier. hey, look at it on the bright side (as I continue to tell myself...).

        now to fish the mirror out of #2 cylinder which is made out of aluminum.
        De-stinking Penelope http://thegsresources.com/_forum/sho...d.php?t=179245

        http://www.thegsresources.com/_forum...35#post1625535

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        • Nessism
          Forum LongTimer
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          • Mar 2006
          • 35789
          • Torrance, CA

          #19
          Originally posted by rustybronco

          now to fish the mirror out of #2 cylinder which is made out of aluminum.
          Did you find the problem?
          Ed

          To measure is to know.

          Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

          Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

          Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

          KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

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          • rustybronco
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            • Jul 2005
            • 14961
            • Marysville, Michigan

            #20
            Not yet...

            I didn't see any valves hanging up, what I can see of the valve faces looks normal, nothing in the bore that was out of the ordinary like marks in the carbon on the pistons and nothing seen in the cam tunnel

            late last night I got it to go around in the reverse direction for 2-3 revolutions and I've gotten it to go forward one time for 360+ degrees, but now it is back to 180 degrees lock to lock.

            I'm getting my hopes up! because it is starting to feel like the cause might just be external.

            on to the next step, pull the stator cover and have look.


            I did get the mirror out.
            De-stinking Penelope http://thegsresources.com/_forum/sho...d.php?t=179245

            http://www.thegsresources.com/_forum...35#post1625535

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            • chuck hahn
              Forum LongTimer
              Past Site Supporter
              • May 2009
              • 25918
              • Norman, Oklahoma

              #21
              did you pull the cover?? Any ideas?
              MY BIKES..1977 GS 750 B, 1978 GS 1000 C (X2)
              1978 GS 1000 E, 1979 GS 1000 S, 1973 Yamaha TX 750, 1977 Kawasaki KZ 650B1, 1975 Honda GL1000 Goldwing, 1983 CB 650SC Nighthawk, 1972 Honda CB 350K4, 74 Honda CB550

              NEVER SNEAK UP ON A SLEEPING DOG..NOT EVEN YOUR OWN.


              I would rather trust my bike to a "QUACK" that KNOWS how to fix it rather than a book worm that THINKS HE KNOWS how to fix it.

              Comment

              • SqDancerLynn1

                #22
                Have you checked it ?? I would bet the cam timing slipped !!!!

                Comment

                • rustybronco
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                  • Jul 2005
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                  • Marysville, Michigan

                  #23
                  Unfortunately I can't get it to turn far enough to check the cam timing. but I think it's highly unlikely that the chain jumped, when it went from no problem the night before last, to how it is now.

                  tomorrows project is to remove the case saver and get that cover off.

                  it may take a little while but I'll find out the root cause of it.
                  Last edited by rustybronco; 03-20-2010, 12:27 AM.
                  De-stinking Penelope http://thegsresources.com/_forum/sho...d.php?t=179245

                  http://www.thegsresources.com/_forum...35#post1625535

                  Comment

                  • Nessism
                    Forum LongTimer
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                    • Mar 2006
                    • 35789
                    • Torrance, CA

                    #24
                    Dale,
                    One thing you could do is remove the cams and then hold up the cam chain with your hand and try to turn the engine over. That would tell you once and for all if the blockage is related to the top end or bottom. One challenge with doing this is you need to get access to the cam chain tensioner, which may require removing the carbs. Never hurts to go though the carbs and freshen the O-rings so this may be your excuse now if you haven't already done it.
                    Ed

                    To measure is to know.

                    Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

                    Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

                    Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

                    KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

                    Comment

                    • rustybronco
                      Forum LongTimer
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                      • Jul 2005
                      • 14961
                      • Marysville, Michigan

                      #25
                      Originally posted by Nessism
                      Dale,
                      One thing you could do is remove the cams and then hold up the cam chain with your hand and try to turn the engine over. That would tell you once and for all if the blockage is related to the top end or bottom. One challenge with doing this is you need to get access to the cam chain tensioner, which may require removing the carbs. Never hurts to go though the carbs and freshen the O-rings so this may be your excuse now if you haven't already done it.
                      Ed, http://s32.photobucket.com/albums/d4...4.jpg&newest=1 (the very first thing I did.)

                      I've ran this thing through my head so many times, trying to think it through and the only thing that makes sense is valve to piston interference.

                      when I was shimming the valves I had to put up to a .2mm thinner shim and with 33K+ miles on it, most likely it never had the valves adjusted. so I think it is best to just go ahead and remove it, check the valves and replace the seals.

                      heck, maybe I can pretty up the head like yours while I'm there.
                      Last edited by rustybronco; 03-20-2010, 09:09 AM. Reason: - ONE "S"
                      De-stinking Penelope http://thegsresources.com/_forum/sho...d.php?t=179245

                      http://www.thegsresources.com/_forum...35#post1625535

                      Comment

                      • Nessism
                        Forum LongTimer
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                        • Mar 2006
                        • 35789
                        • Torrance, CA

                        #26
                        Originally posted by rustybronco
                        Ed, http://s32.photobucket.com/albums/d4...4.jpg&newest=1 (the very first thing I did.)

                        I've ran this thing through my head so many times, trying to think it through and the only thing that makes sense is valve to piston interference.

                        when I was shimming the valves I had to put up to a .2mm thinner shim and with 33K+ miles on it, most likely it never had the valves adjusted. so I think it is best to just go ahead and remove it, check the valves and replace the seals.

                        heck, maybe I can pretty up the head like yours while I'm there.
                        Seems strange that the engine turned over before but won't now. Did you check the cam timing, although I can't imagine how it could be off. If the valves are closing, and the timing is okay, the valves can't be hitting the pistons.
                        Ed

                        To measure is to know.

                        Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

                        Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

                        Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

                        KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

                        Comment

                        • chuck hahn
                          Forum LongTimer
                          Past Site Supporter
                          • May 2009
                          • 25918
                          • Norman, Oklahoma

                          #27
                          you never told us what you found under the stator cover......all was good i am assuming???
                          MY BIKES..1977 GS 750 B, 1978 GS 1000 C (X2)
                          1978 GS 1000 E, 1979 GS 1000 S, 1973 Yamaha TX 750, 1977 Kawasaki KZ 650B1, 1975 Honda GL1000 Goldwing, 1983 CB 650SC Nighthawk, 1972 Honda CB 350K4, 74 Honda CB550

                          NEVER SNEAK UP ON A SLEEPING DOG..NOT EVEN YOUR OWN.


                          I would rather trust my bike to a "QUACK" that KNOWS how to fix it rather than a book worm that THINKS HE KNOWS how to fix it.

                          Comment

                          • chuck hahn
                            Forum LongTimer
                            Past Site Supporter
                            • May 2009
                            • 25918
                            • Norman, Oklahoma

                            #28
                            didnt happen to hit the shifter lever and the tranny is 'IN BETWEEN" gears and hanging up once in a while??????? sometimes when riding and shifting my shadow if i dont really slapm it into gear it will be like its in btween gears so to speak..i just jiggle it again and it shifts up and engages properly..just throwing that out there...
                            MY BIKES..1977 GS 750 B, 1978 GS 1000 C (X2)
                            1978 GS 1000 E, 1979 GS 1000 S, 1973 Yamaha TX 750, 1977 Kawasaki KZ 650B1, 1975 Honda GL1000 Goldwing, 1983 CB 650SC Nighthawk, 1972 Honda CB 350K4, 74 Honda CB550

                            NEVER SNEAK UP ON A SLEEPING DOG..NOT EVEN YOUR OWN.


                            I would rather trust my bike to a "QUACK" that KNOWS how to fix it rather than a book worm that THINKS HE KNOWS how to fix it.

                            Comment

                            • rustybronco
                              Forum LongTimer
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                              • Jul 2005
                              • 14961
                              • Marysville, Michigan

                              #29
                              Originally posted by Nessism
                              Seems strange that the engine turned over before but won't now. Did you check the cam timing, although I can't imagine how it could be off. If the valves are closing, and the timing is okay, the valves can't be hitting the pistons.
                              That's what stinks, it won't turn far enough to check the timing. I have to remove the cams to jerk the head anyway so that will give some insight.
                              De-stinking Penelope http://thegsresources.com/_forum/sho...d.php?t=179245

                              http://www.thegsresources.com/_forum...35#post1625535

                              Comment

                              • Nessism
                                Forum LongTimer
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                                • Mar 2006
                                • 35789
                                • Torrance, CA

                                #30
                                Originally posted by rustybronco
                                That's what stinks, it won't turn far enough to check the timing. I have to remove the cams to jerk the head anyway so that will give some insight.
                                I'd pull the cams and then check free rotation before going after the head. You'll have to pull the cams but you have to do that anyway.
                                Last edited by Nessism; 09-21-2010, 09:39 PM.
                                Ed

                                To measure is to know.

                                Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

                                Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

                                Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

                                KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

                                Comment

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