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    #46
    Symbiotic

    Makes one a better, by far, parts guy, and easier on the bod as well.

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    • Matchless

      #47
      Dale,
      I lost my ADSL whille reading your thread, Monday evening. I was wondering if you have found any pieces of the chain guide?

      Murphy's Law kicks in whenever you do not suspect it!

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      • rustybronco
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        • Jul 2005
        • 14961
        • Marysville, Michigan

        #48
        Originally posted by Matchless
        Dale,
        I lost my ADSL whille reading your thread, Monday evening. I was wondering if you have found any pieces of the chain guide?

        Murphy's Law kicks in whenever you do not suspect it!
        As you well know I'm getting older and the old eye sight is not what it once was. I took a better look at it last night with a flash light (torch?) and it's all there.

        does Murphy's law apply to eye sight?
        De-stinking Penelope http://thegsresources.com/_forum/sho...d.php?t=179245

        http://www.thegsresources.com/_forum...35#post1625535

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        • Matchless

          #49
          Originally posted by rustybronco
          As you well know I'm getting older and the old eye sight is not what it once was. I took a better look at it last night with a flash light (torch?) and it's all there.

          does Murphy's law apply to eye sight?
          Oh, I forgot what we were talking about!

          Jokes aside, have you found the cause yet?

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          • rustybronco
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            • Jul 2005
            • 14961
            • Marysville, Michigan

            #50
            Not yet. I still need to weld an air line fitting http://www.sjdiscounttools.com/mils-727.html to a spark plug base so I can check the cylinder leak down. my plan is to do it tomorrow at work. I will measure the chain stretch when I get home this evening.

            if all is well with the valves, chain and tensioner I will start re-assembling it, not having a clue as to why it did what it did.

            DIY leak down tester http://www.vmaxoutlaw.com/tech/leakdown_tester.htm

            EDIT... Cam chain 20 pitch length (21 pins c/l to c/l) service limit 6.213... measured 6.120... Ok
            Last edited by rustybronco; 03-24-2010, 07:09 PM.
            De-stinking Penelope http://thegsresources.com/_forum/sho...d.php?t=179245

            http://www.thegsresources.com/_forum...35#post1625535

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            • rustybronco
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              • Jul 2005
              • 14961
              • Marysville, Michigan

              #51
              UPDATE... I built a re-purposed DIY leak down tester (thread soon to follow).

              cylinders 1 and 4 less than 5% leakage
              cylinder#2 12% leakage out the intake valve.
              cylinder#3 100% leakage.

              time to remove the head and investigate.
              De-stinking Penelope http://thegsresources.com/_forum/sho...d.php?t=179245

              http://www.thegsresources.com/_forum...35#post1625535

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              • Nessism
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                • Mar 2006
                • 35788
                • Torrance, CA

                #52
                Originally posted by rustybronco
                UPDATE... I built a re-purposed DIY leak down tester (thread soon to follow).

                cylinders 1 and 4 less than 5% leakage
                cylinder#2 12% leakage out the intake valve.
                cylinder#3 100% leakage.

                time to remove the head and investigate.
                Bummer and very strange. Sounds like something is holding one of the valves open.
                Ed

                To measure is to know.

                Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

                Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

                Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

                KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

                Comment

                • Matchless

                  #53
                  Originally posted by Nessism
                  Bummer and very strange. Sounds like something is holding one of the valves open.
                  Dale,
                  Very likely a bit of carbon that could have been dislodged by the zip tie. Try to get the valve fully open and try and push the point of a zip tie through the clearance and maybe dislodge it? Compressed air via thin tube?
                  Good luck.

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                  • Nessism
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                    • Mar 2006
                    • 35788
                    • Torrance, CA

                    #54
                    I've read here where people using the zip tie method have had a chunk of broken off zip tie caught under the valve holding the valve open. Not sure what's up with Dale's bike but red flag if the zip tie method was used.
                    Ed

                    To measure is to know.

                    Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

                    Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

                    Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

                    KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

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                    • rustybronco
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                      • Jul 2005
                      • 14961
                      • Marysville, Michigan

                      #55
                      I use the motion pro bucket tool, no left over pieces of a zip tie are possible.

                      I whacked the bucket with a piece of wood and a hammer to see if it was carbon on the exhaust valve keeping the valve open, but no such luck.

                      all I did last year was fire it up and shut it down. it didn't seem like it was running well on all four hence the reason for checking the valve clearances.

                      this thing sat for 9 years before I got it. so a valve hung open after sitting for that long is a possibility and that's my current thinking of the root cause.
                      De-stinking Penelope http://thegsresources.com/_forum/sho...d.php?t=179245

                      http://www.thegsresources.com/_forum...35#post1625535

                      Comment

                      • TheCafeKid

                        #56
                        Im banking on the cam chain guide, as said, or the cam chain itself has kinked at the crank and is binding it. Ive run into this problem a couple times myself, but only when Ive pulled and reinstalled cams and tensioners..

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                        • rustybronco
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                          • Jul 2005
                          • 14961
                          • Marysville, Michigan

                          #57
                          I don't see the cam chain, tensioner, or guides as being the root cause at this point.

                          there is definitely leakage past the exhaust valve in #3 . when I get some time later this afternoon to listen for air leakage into the crankcase and if I find it's all good there, I'll pull the head, recondition/renew the valves and slap it back together.
                          De-stinking Penelope http://thegsresources.com/_forum/sho...d.php?t=179245

                          http://www.thegsresources.com/_forum...35#post1625535

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                          • chuck hahn
                            Forum LongTimer
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                            • May 2009
                            • 25918
                            • Norman, Oklahoma

                            #58
                            you cant see anything from in the house!!!!!!!
                            MY BIKES..1977 GS 750 B, 1978 GS 1000 C (X2)
                            1978 GS 1000 E, 1979 GS 1000 S, 1973 Yamaha TX 750, 1977 Kawasaki KZ 650B1, 1975 Honda GL1000 Goldwing, 1983 CB 650SC Nighthawk, 1972 Honda CB 350K4, 74 Honda CB550

                            NEVER SNEAK UP ON A SLEEPING DOG..NOT EVEN YOUR OWN.


                            I would rather trust my bike to a "QUACK" that KNOWS how to fix it rather than a book worm that THINKS HE KNOWS how to fix it.

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                            • chuck hahn
                              Forum LongTimer
                              Past Site Supporter
                              • May 2009
                              • 25918
                              • Norman, Oklahoma

                              #59
                              EDIT::: forgot you have wireless.........
                              MY BIKES..1977 GS 750 B, 1978 GS 1000 C (X2)
                              1978 GS 1000 E, 1979 GS 1000 S, 1973 Yamaha TX 750, 1977 Kawasaki KZ 650B1, 1975 Honda GL1000 Goldwing, 1983 CB 650SC Nighthawk, 1972 Honda CB 350K4, 74 Honda CB550

                              NEVER SNEAK UP ON A SLEEPING DOG..NOT EVEN YOUR OWN.


                              I would rather trust my bike to a "QUACK" that KNOWS how to fix it rather than a book worm that THINKS HE KNOWS how to fix it.

                              Comment

                              • Nessism
                                Forum LongTimer
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                                • Mar 2006
                                • 35788
                                • Torrance, CA

                                #60
                                Dale, save that back of yours. With all of Chucks exuberance these days, I'd invite him over and put him to work. Sit back with a frosty beverage and bark out orders like a drill Sargent and that head will be off in no time.
                                Ed

                                To measure is to know.

                                Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

                                Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

                                Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

                                KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

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