GS450 Airbox removal

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  • djg42

    #1

    GS450 Airbox removal

    Hello,
    Any trick to get the airbox out? I unscrewed it and took out the battery and was able to loosen it off the carb intake, but how do you get it out of the bike? Theres a seem cutting the box in half, is their a way to separate it with out damaging it?
    THANKS
  • Guest

    #2
    I have a book on my 450. I'll look in and see how they shouldcome out.

    Comment

    • exbellicus

      #3
      It won't come out without moving the engine on my model ('80)

      Comment

      • Guest

        #4
        I just checked the book and all it shows is changing the filter.

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        • djg42

          #5
          thanks for looking kpark!
          guess i could cut it out, but then theres no turning back

          Comment

          • terrylee

            #6
            i've tried everything to remove one on a 81, looks to me you have to remove engine! terrylee

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            • Wallowgreen
              Forum Mentor
              Past Site Supporter
              • Sep 2007
              • 953
              • Navarre, Florida

              #7
              Definitely need to take the engine out on the smaller 250.
              It's smoke that make electronic components work.
              Every time I've let the smoke out by mistake, they never work again.
              '80 GS250T... long gone... And back!
              '86 Honda Bol D'Or... very sadly long gone
              '82 GS1000SZ
              '82 GS1100GL
              '01 Honda CBR1100XX BlackBird

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              • thevillaindylan

                #8
                Remove the carbs, then remove the clutch cover and clutch cable. You can then remove the airbox in one piece.

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                • spwalker09

                  #9
                  i removed the boots going from the airbox to the carbs. lots of twisting and turning (and swearing), and after 20 or so minutes, I was able to take it out (or put it back in...I did that both times). Either way its a PITA

                  This was after I removed everything (electronics tray, battery, etc.) from that vicinity. This is on an '83, so idk how different it is...

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                  • Ohioan

                    #10
                    I looked at taking the box off of my 450. Then cursed. And left it there..

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                    • teddux

                      #11
                      Originally posted by thevillaindylan
                      Remove the carbs, then remove the clutch cover and clutch cable. You can then remove the airbox in one piece.
                      "repaired"

                      Well, maybe on the "L".
                      Well, pardon me, sry, the guy never gave a model...
                      Last edited by Guest; 03-22-2010, 11:38 PM.

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                      • thevillaindylan

                        #12
                        I have a 450TZ.

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                        • djg42

                          #13
                          if i take the airbox off, what about the tube that goes from the airbox to the top of the engine? is their any bad effect from taking that off? tahnks,
                          DG

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                          • Larry D
                            Forum Sage
                            Past Site Supporter
                            • Jul 2008
                            • 4926
                            • Indianapolis,IN

                            #14
                            Originally posted by djg42
                            if i take the airbox off, what about the tube that goes from the airbox to the top of the engine? is their any bad effect from taking that off? tahnks,
                            DG
                            Nope, no problem. It's part of the EPA emissions regulations. If you leave it off, you may get some residule oil vapors that will muck up the top of the cases over time. Most get a little filter to attach to the breather on the engine.
                            Larry D
                            1980 GS450S
                            1981 GS450S
                            2003 Heritage Softtail

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                            • djg42

                              #15
                              great, thanks for the info!

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