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    throttle cable shortening

    would anyone have a good way of shortening a throttle cable.I can cut off the furrel and shorten the sheath no problem but what can i do with the plain end . any ideas

    #2
    Just buy shorter cables... Not sure what bike you have but for example if you have a 1000E buy the 1000S cables etc. Same works for the clutch.

    Dan
    1980 GS1000G - Sold
    1978 GS1000E - Finished!
    1980 GS550E - Fixed & given to a friend
    1983 GS750ES Special - Sold
    2009 KLR 650 - Sold - gone to TX!
    1982 GS1100G - Rebuilt and finished. - Sold
    2009 TE610 - Dual Sporting around dreaming of Dakar.....

    www.parasiticsanalytics.com

    TWINPOT BRAKE UPGRADE LINKY: http://www.thegsresources.com/_forum...e-on-78-Skunk/

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      #3
      Just go to a motorcycle repair shop, usually they have a Motion Pro fittings kit to make cable.
      I have the same kit at home.Its easier to make a new custom cable than buying a bunch of cables that dont fit well.
      marc
      AIR COOLED MONSTERS NEVER DIE
      1978 GS1000C X2
      1978 GS1000E X2
      1979 GS1000S
      1979 gs1000
      1983 gs400e

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        #4
        Flanders are great for all things cable;



        I needed a set shortened because of a different carb setup and the turnaround time was great (as was the price and service).

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          #5
          Originally posted by pontiacstogo View Post
          Flanders are great for all things cable;



          I needed a set shortened because of a different carb setup and the turnaround time was great (as was the price and service).
          How much did you pay? The stock Suzuki cables are about $20 each.
          Ed

          To measure is to know.

          Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

          Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

          Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

          KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

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            #6
            Originally posted by Nessism View Post
            How much did you pay? The stock Suzuki cables are about $20 each.
            $7 or $8 a cable. This was for a set of Keihin FCR's with a generic quick ratio throttle. The inner cables needed shortened by 3/4 of an inch (outers remained the same though Flanders can do that too).

            Stock cables were not going to work.

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              #7
              this is easy. cut it about an inch longer then you need it. then they sell a bolt at bike shops (mountain and road bikes) its got a hole in it and 2 washers and a nut. put the cable through the hole with a washer on each side and tighten it down. whala.

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                #8
                Originally posted by amxsteve View Post
                would anyone have a good way of shortening a throttle cable.I can cut off the furrel and shorten the sheath no problem but what can i do with the plain end . any ideas

                use a torch and solder to attach the peg end to the cable. file it smooth when cool so it will fit in the twist grip recess.
                SUZUKI , There is no substitute

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                  #9
                  Originally posted by trippivot View Post
                  use a torch and solder to attach the peg end to the cable. file it smooth when cool so it will fit in the twist grip recess.
                  ended up cutting the bracket at the carb and extending the cable clamp,works great

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                    #10
                    Here is a pic of the kit I have for making cables. It's easy and works great.
                    This is a versatile kit for many kinds of cables.
                    Since I bought this kit, i have never had a problem finding cables that fit.
                    You get your money's worth, thats for sure. No more hassles with cables.

                    Marc

                    AIR COOLED MONSTERS NEVER DIE
                    1978 GS1000C X2
                    1978 GS1000E X2
                    1979 GS1000S
                    1979 gs1000
                    1983 gs400e

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