throttle cable shortening

Collapse
X
 
  • Time
  • Show
Clear All
new posts
  • amxsteve
    • Jan 2026

    #1

    throttle cable shortening

    would anyone have a good way of shortening a throttle cable.I can cut off the furrel and shorten the sheath no problem but what can i do with the plain end . any ideas
  • salty_monk
    Forum LongTimer
    GSResource Superstar
    Past Site Supporter
    Super Site Supporter
    • Oct 2006
    • 14001
    • London, UK to Redondo Beach, California

    #2
    Just buy shorter cables... Not sure what bike you have but for example if you have a 1000E buy the 1000S cables etc. Same works for the clutch.

    Dan
    1980 GS1000G - Sold
    1978 GS1000E - Finished!
    1980 GS550E - Fixed & given to a friend
    1983 GS750ES Special - Sold
    2009 KLR 650 - Sold - gone to TX!
    1982 GS1100G - Rebuilt and finished. - Sold
    2009 TE610 - Dual Sporting around dreaming of Dakar..... - FOR SALE!

    www.parasiticsanalytics.com

    TWINPOT BRAKE UPGRADE LINKY: http://www.thegsresources.com/_forum...e-on-78-Skunk/

    Comment

    • kochic
      Forum Sage
      • Nov 2008
      • 1433
      • St-Jean-de-Matha,Quebec

      #3
      Just go to a motorcycle repair shop, usually they have a Motion Pro fittings kit to make cable.
      I have the same kit at home.Its easier to make a new custom cable than buying a bunch of cables that dont fit well.
      marc
      https://www.thegsresources.com/_foru...ie_twisted.gif AIR COOLED MONSTERS NEVER DIE https://www.thegsresources.com/_foru...ie_twisted.gif
      1978 GS1000C X2
      1978 GS1000E X2
      1979 GS1000S
      1979 gs1000
      1983 gs400e

      Comment

      • pontiacstogo

        #4
        Flanders are great for all things cable;



        I needed a set shortened because of a different carb setup and the turnaround time was great (as was the price and service).

        Comment

        • Nessism
          Forum LongTimer
          GSResource Superstar
          Past Site Supporter
          Super Site Supporter
          • Mar 2006
          • 35783
          • Torrance, CA

          #5
          Originally posted by pontiacstogo
          Flanders are great for all things cable;



          I needed a set shortened because of a different carb setup and the turnaround time was great (as was the price and service).
          How much did you pay? The stock Suzuki cables are about $20 each.
          Ed

          To measure is to know.

          Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

          Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

          Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

          KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

          Comment

          • pontiacstogo

            #6
            Originally posted by Nessism
            How much did you pay? The stock Suzuki cables are about $20 each.
            $7 or $8 a cable. This was for a set of Keihin FCR's with a generic quick ratio throttle. The inner cables needed shortened by 3/4 of an inch (outers remained the same though Flanders can do that too).

            Stock cables were not going to work.

            Comment

            • piester

              #7
              this is easy. cut it about an inch longer then you need it. then they sell a bolt at bike shops (mountain and road bikes) its got a hole in it and 2 washers and a nut. put the cable through the hole with a washer on each side and tighten it down. whala.

              Comment

              • trippivot
                Forum Sage
                Past Site Supporter
                • Aug 2006
                • 2815
                • Des Moines , IA

                #8
                Originally posted by amxsteve
                would anyone have a good way of shortening a throttle cable.I can cut off the furrel and shorten the sheath no problem but what can i do with the plain end . any ideas

                use a torch and solder to attach the peg end to the cable. file it smooth when cool so it will fit in the twist grip recess.
                SUZUKI , There is no substitute

                Comment

                • amxsteve

                  #9
                  Originally posted by trippivot
                  use a torch and solder to attach the peg end to the cable. file it smooth when cool so it will fit in the twist grip recess.
                  ended up cutting the bracket at the carb and extending the cable clamp,works great

                  Comment

                  • kochic
                    Forum Sage
                    • Nov 2008
                    • 1433
                    • St-Jean-de-Matha,Quebec

                    #10
                    Here is a pic of the kit I have for making cables. It's easy and works great.
                    This is a versatile kit for many kinds of cables.
                    Since I bought this kit, i have never had a problem finding cables that fit.
                    You get your money's worth, thats for sure. No more hassles with cables.

                    Marc

                    https://www.thegsresources.com/_foru...ie_twisted.gif AIR COOLED MONSTERS NEVER DIE https://www.thegsresources.com/_foru...ie_twisted.gif
                    1978 GS1000C X2
                    1978 GS1000E X2
                    1979 GS1000S
                    1979 gs1000
                    1983 gs400e

                    Comment

                    Working...