1000 73.5mm overbore kit

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  • salty_monk
    Forum LongTimer
    GSResource Superstar
    Past Site Supporter
    Super Site Supporter
    • Oct 2006
    • 14013
    • London, UK to Redondo Beach, California

    #1

    1000 73.5mm overbore kit

    How can these be so cheap?



    $140.

    Wiseco, JE etc equivalent kit is at least $500...

    1980 GS1000G - Sold
    1978 GS1000E - Finished!
    1980 GS550E - Fixed & given to a friend
    1983 GS750ES Special - Sold
    2009 KLR 650 - Sold - gone to TX!
    1982 GS1100G - Rebuilt and finished. - Sold
    2009 TE610 - Dual Sporting around dreaming of Dakar..... - FOR SALE!

    www.parasiticsanalytics.com

    TWINPOT BRAKE UPGRADE LINKY: http://www.thegsresources.com/_forum...e-on-78-Skunk/
  • Steel Toed Tank

    #2
    I would imagine it has to do with the cost of the materials that go into it.

    Higher cost materials usual equal higher quality materials.

    I bet the profit margin between these and a brand name set are not that far off of each other, but the cost to produce them is!


    Tank

    Comment

    • 7981GS

      #3
      Factory over-bore copies.
      Same cast piston design and same low compression ratio.
      Probably a good way to gain a little more power.
      Especially if you have some 1074 cylinders that HAVE to be bored.

      Eric

      Comment

      • SqDancerLynn1

        #4
        those look like cast pistons Still a great deal. ?? The valve reliefs don't look very deep

        Comment

        • mawg

          #5
          [QUOTE=

          Higher cost materials usual equal higher quality materials.
          +1 on that.If I could find out what alloy they're made from, weather cast or forged,and how they compared to OEM,I might consider them for a stock rebuild.I'd like to find out more about them before I'd make up my mind.Notice that there's no specs?All this points in the direction of cheap, but not good nor fast.I like to get at least two out of three.

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          • Nessism
            Forum LongTimer
            GSResource Superstar
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            • Mar 2006
            • 35808
            • Torrance, CA

            #6
            73.5 mm over bore on a GS1000 leaves the liners really thin. It's doable, but not generally advised.

            Those pistons look decent enough. I suspect they would be fine. Cast, just like the OEM Suzuki pistons.
            Ed

            To measure is to know.

            Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

            Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

            Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

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            • 7981GS

              #7
              Originally posted by 7981GS
              Factory over-bore copies.
              Same cast piston design and same low compression ratio.
              Probably a good way to gain a little more power.
              Especially if you have some 1074 cylinders that HAVE to be bored.

              Eric
              Safe bet to use in the 1074 cylinders.
              I have been running the MTC forged 73.5 pistons in one of my '79 1000E engines since '93 (?)

              I have some 1074 cylinders that are ready to go to replace that set-up with 74 mm MTC pistons on stand-by.



              1114 cc's this time around. (IIRC)
              That bike, doesn't need any more power, it is starting to leak.

              Eric
              Last edited by Guest; 07-03-2012, 09:01 PM.

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              • CocoTiTs

                #8
                And I can't wait to copy your build Eric!!

                Comment

                • 1948man
                  Forum Sage
                  Past Site Supporter
                  • May 2009
                  • 4660
                  • Florida

                  #9
                  If you overbored a 1074 to accommodate that set, what displacement would you end up with approx? I have a spare engine that probably needs overbore. Was the 1114cc you mentioned for that scenario?
                  1983 GS 1100 Guided Laser
                  1983 GS 1100 G
                  2000 Suzuki Intruder 1500, "Piggy Sue"
                  2000 GSF 1200 Bandit (totaled in deer strike)
                  1986 Suzuki Cavalcade GV 1400 LX (SOLD)

                  I find working on my motorcycle mildly therapeutic when I'm not cursing.

                  Comment

                  • 7981GS

                    #10
                    1848, IIRC, the 73.5 pistons in to a bored 1074 engine nets 1154 cc's.
                    In the shorter stroked 997 engines, it nets 1100 cc's.
                    Perhaps someone else will correct me on those.
                    I am using the 74 mm pistons in a 1074 cylinder on a 997 block netting the 1114 cc's that I mentioned.

                    Eric

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                    • 1948man
                      Forum Sage
                      Past Site Supporter
                      • May 2009
                      • 4660
                      • Florida

                      #11
                      Wow, 1154 sounds about right, enough to make a difference. About Bandit B-12 size.
                      1983 GS 1100 Guided Laser
                      1983 GS 1100 G
                      2000 Suzuki Intruder 1500, "Piggy Sue"
                      2000 GSF 1200 Bandit (totaled in deer strike)
                      1986 Suzuki Cavalcade GV 1400 LX (SOLD)

                      I find working on my motorcycle mildly therapeutic when I'm not cursing.

                      Comment

                      • Nessism
                        Forum LongTimer
                        GSResource Superstar
                        Past Site Supporter
                        Super Site Supporter
                        • Mar 2006
                        • 35808
                        • Torrance, CA

                        #12
                        73.5 mm pistons in a GS1000 makes 1100 cc.
                        Ed

                        To measure is to know.

                        Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

                        Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

                        Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

                        KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

                        Comment

                        • 7981GS

                          #13
                          Originally posted by Nessism
                          73.5 mm pistons in a GS1000 makes 1100 cc.
                          And in his 1074?
                          Does it make the 1154 that I posted? Or is it 1157? Something else? I forget.

                          Thanks. in advance.

                          Eric

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                          • 1948man
                            Forum Sage
                            Past Site Supporter
                            • May 2009
                            • 4660
                            • Florida

                            #14
                            Looking in the manual, the 1074cc 1100g has a piston diameter of 71.95. The 73.5 mm pistons would be 2.15% larger. 102.15% of 1074cc's is 1097cc. Am I over-simlifying this? The stroke wouldn't change, would it?
                            1983 GS 1100 Guided Laser
                            1983 GS 1100 G
                            2000 Suzuki Intruder 1500, "Piggy Sue"
                            2000 GSF 1200 Bandit (totaled in deer strike)
                            1986 Suzuki Cavalcade GV 1400 LX (SOLD)

                            I find working on my motorcycle mildly therapeutic when I'm not cursing.

                            Comment

                            • 7981GS

                              #15
                              Stroke doesn't change but you gain bore X stroke in cc's.
                              Example: The 76 mm pistons in my '82 1100G made 1198 cc's.

                              Eric

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