1100 8 valve head on GS 1000

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  • John Kat
    Forum Sage
    • Oct 2010
    • 1433
    • France

    #1

    1100 8 valve head on GS 1000

    I know it's possible to fit a D shaped 8 valve GS 1100 head ( S-5) with it's 72 mm cylinders on a GS 1000 but would it be OK to fit the head alone?
    If yes, what gasket should I use?
    GS 1000 or GS 1100?
    sigpicJohn Kat
    My bikes: CB 77, GS 1000 ST Cafe Racer with GSXR 1052 engine, GS 1000 ST, XR 41 Replica with GS 1085 engine,
    GS 1100 SZ Katana with GS 1135 EFF engine, KTM Superduke 1290 R 2020
  • GSScoobie

    #2
    1100 gasket will seal.
    1000 gasket will not.
    The sealing surface is in the folded ring at the cylinder bore.

    Comment

    • Nessism
      Forum LongTimer
      GSResource Superstar
      Past Site Supporter
      Super Site Supporter
      • Mar 2006
      • 35809
      • Torrance, CA

      #3
      The combustion chamber volume is larger with the 1100 head, so your compression ratio will go down (not sure how much) if you fit that head on a 1000.
      Ed

      To measure is to know.

      Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

      Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

      Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

      KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

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      • rustybronco
        Forum LongTimer
        Bard Award Winner
        GSResource Superstar
        Past Site Supporter
        • Jul 2005
        • 14961
        • Marysville, Michigan

        #4
        Originally posted by GSScoobie
        1100 gasket will seal.
        1000 gasket will not.
        The sealing surface is in the folded ring at the cylinder bore.
        Please explain.

        As the cylinder head is flat, I would think it possible to use the old style square cut o-ring with and old style head gasket as well as the new style head gasket which doesn't use the square cut o-ring. Why is this not possible?

        To the original poster. Be advised if the 1000 is a 1978, most likely there isn't a provision for the extra bolt hole located at the front of the cylinders.

        The 1100 2 valve motor used a 73mm head gasket.
        http://thegsresources.com/_forum/sho...32&postcount=1
        De-stinking Penelope http://thegsresources.com/_forum/sho...d.php?t=179245

        http://www.thegsresources.com/_forum...35#post1625535

        Comment

        • Nessism
          Forum LongTimer
          GSResource Superstar
          Past Site Supporter
          Super Site Supporter
          • Mar 2006
          • 35809
          • Torrance, CA

          #5
          Dale, I think he's suggesting a 70mm bore head gasket shouldn't be used with a 1100 head. There may be some squish area around the combustion chamber so some measuring may be in order.
          Ed

          To measure is to know.

          Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

          Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

          Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

          KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

          Comment

          • rustybronco
            Forum LongTimer
            Bard Award Winner
            GSResource Superstar
            Past Site Supporter
            • Jul 2005
            • 14961
            • Marysville, Michigan

            #6
            Ed, understood.

            But unless I'm remembering incorrectly, Suzuki did make a 72mm old style replacement head gasket used to replace the original 1000's head gasket. I measure mine tonight to be sure it's 72mm.

            Also, a 1983 1100 GK combustion diameter measures 72mm. I just measured the one in my trunk. (NOTE this engine used a 73mm head gasket)

            ***edit***
            This should be a 72mm gasket... http://thegsresources.com/_forum/sho...3&postcount=28
            Last edited by rustybronco; 10-08-2012, 03:33 PM.
            De-stinking Penelope http://thegsresources.com/_forum/sho...d.php?t=179245

            http://www.thegsresources.com/_forum...35#post1625535

            Comment

            • John Kat
              Forum Sage
              • Oct 2010
              • 1433
              • France

              #7
              Originally posted by rustybronco
              Please explain.

              As the cylinder head is flat, I would think it possible to use the old style square cut o-ring with and old style head gasket as well as the new style head gasket which doesn't use the square cut o-ring. Why is this not possible?

              To the original poster. Be advised if the 1000 is a 1978, most likely there isn't a provision for the extra bolt hole located at the front of the cylinders.

              The 1100 2 valve motor used a 73mm head gasket.
              http://thegsresources.com/_forum/sho...32&postcount=1
              My bike is a 1980 model that has the extra bolt.
              I don't understand the discussion about the head gasket?
              My feeling is that with the 1100 gasket, it would be less exposed to the combustion flame as both sides are in contact with metal.
              Maybe the whole idea is stupid as I have the 1100 cylinder jug but...I would need to buy new pistons and rebore!
              Mucho dollars
              sigpicJohn Kat
              My bikes: CB 77, GS 1000 ST Cafe Racer with GSXR 1052 engine, GS 1000 ST, XR 41 Replica with GS 1085 engine,
              GS 1100 SZ Katana with GS 1135 EFF engine, KTM Superduke 1290 R 2020

              Comment

              • TeamDar
                Forum Sage
                Past Site Supporter
                • Nov 2008
                • 1137
                • St. Louis, MO

                #8
                Originally posted by Nessism
                The combustion chamber volume is larger with the 1100 head, so your compression ratio will go down (not sure how much) if you fit that head on a 1000.
                Is this based on speculation or have you measured? Either by diameter of the combustion chamber or actually measuring the volume of the combustion chamber.

                Comment

                • Nessism
                  Forum LongTimer
                  GSResource Superstar
                  Past Site Supporter
                  Super Site Supporter
                  • Mar 2006
                  • 35809
                  • Torrance, CA

                  #9
                  Originally posted by TeamDar
                  Is this based on speculation or have you measured? Either by diameter of the combustion chamber or actually measuring the volume of the combustion chamber.
                  I purchased an 1100 head with the intention of installing it on my 1000. The combustion chamber is noticeably larger diameter, although I didn't measure the volume.
                  Ed

                  To measure is to know.

                  Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

                  Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

                  Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

                  KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

                  Comment

                  • rustybronco
                    Forum LongTimer
                    Bard Award Winner
                    GSResource Superstar
                    Past Site Supporter
                    • Jul 2005
                    • 14961
                    • Marysville, Michigan

                    #10
                    Originally posted by John Kat
                    If yes, what gasket should I use?
                    Originally posted by GSScoobie
                    1100 gasket will seal.
                    1000 gasket will not.
                    Originally posted by John Kat
                    I don't understand the discussion about the head gasket?
                    The reason for my posting about the old style gasket Vs. the newer style gasket which doesn't use a chain tunnel o-ring is, some of later variants of the non MLS gaskets (old composition type) were of a 72mm bore diameter and I think it possible to use one of those in place of the latest gasket which didn't use the o-ring. Would it be best to use the latest variant 'MLS style gasket if available? Sure it would be.
                    De-stinking Penelope http://thegsresources.com/_forum/sho...d.php?t=179245

                    http://www.thegsresources.com/_forum...35#post1625535

                    Comment

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