Resleeving a GS1150 Cylinder Block
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Ecklund -
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The 1260 sleeve is 3.275" OD. Years ago, the 4 valve limit in pro stock was 1294cc. That was a 79mm piston. The sleeve used was 3.300" I can't remember if we put that sleeve into 1100 blocks as it was a lot of years ago.
The reason that the breakthrough can be a problem, is that crankcase pressure can force oil up the outside of the sleeve and it only has to go less than 1/2" and it is out in the airstream.
On the big bore 750 Hondas, we get the breakthrough. Our fix is machining a counterbore in the bottom so we can force an o'ring in there. We make it deep enough for double o'rings.Comment
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Guest
Your insight is much appreciated!The 1260 sleeve is 3.275" OD. Years ago, the 4 valve limit in pro stock was 1294cc. That was a 79mm piston. The sleeve used was 3.300" I can't remember if we put that sleeve into 1100 blocks as it was a lot of years ago.
The reason that the breakthrough can be a problem, is that crankcase pressure can force oil up the outside of the sleeve and it only has to go less than 1/2" and it is out in the airstream.
On the big bore 750 Hondas, we get the breakthrough. Our fix is machining a counterbore in the bottom so we can force an o'ring in there. We make it deep enough for double o'rings.
Thank you!Comment
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gearhead13
Yup, oil leakage, I had lots with mine, really messy. Had the machine shop reinstall the sleeves with a good layer of threebond, no more leaks. I was told by a few that the weaker block around the sleeves would only make a difference if you were going turbo or nitrous etc. Mine has 170 - 190 psi compression cold/dry, no sealing or distortion problems.Comment
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The question made perfect sense as written...
Chuck you need to get out more!
1980 GS1000G - Sold
1978 GS1000E - Finished!
1980 GS550E - Fixed & given to a friend
1983 GS750ES Special - Sold
2009 KLR 650 - Sold - gone to TX!
1982 GS1100G - Rebuilt and finished. - Sold
2009 TE610 - Dual Sporting around dreaming of Dakar..... - FOR SALE!
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TWINPOT BRAKE UPGRADE LINKY: http://www.thegsresources.com/_forum...e-on-78-Skunk/Comment
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JEEPRUSTY
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Guest
Good info!Yup, oil leakage, I had lots with mine, really messy. Had the machine shop reinstall the sleeves with a good layer of threebond, no more leaks. I was told by a few that the weaker block around the sleeves would only make a difference if you were going turbo or nitrous etc. Mine has 170 - 190 psi compression cold/dry, no sealing or distortion problems.
Do you know if they installed threebond in the whole bore, or only near the bottom portion to "clone" the OEM rubber o-ring set-up?
Thanks!Comment
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Guest
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gearhead13
No, they spread it over the entire length, I could see it at the breakthrough spots from the outside in between the bores. Very hard to see the breakthrough from the outside, hidden in between the bores.Comment
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Guest
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