oil cooler/ oil pressure

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  • stain
    • Jan 2026

    #1

    oil cooler/ oil pressure

    1979 GS1000 with 1085 kit. @ 2500 miles on kit since rebuild. Installed a Lockhart oil cooler and adapter plate this morning along with a new oil pressure gauge. My old VDO gauge would not return to zero. My oil pressure lamp now comes on under 2k rpm. Oil lamp has never even flickered before. I changed back to my original sender but lamp still comes on. Gauge shows @ 1psi at idle and 4-5psi at 3 grand. Is it possible I have lost enough pressure with the cooler to light the oil lamp? Are high volume gears the answer? I have not yet tried to reinstall the stock sender plate with stock sending unit as I am letting the motor cool.
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  • Nessism
    Forum LongTimer
    GSResource Superstar
    Past Site Supporter
    Super Site Supporter
    • Mar 2006
    • 35783
    • Torrance, CA

    #2
    Most likely you are loosing oil pressure because the pickup pipe on the adapter isn't sealing down over top of the oil feed port in the distribution cavity. The Lockhart adapter comes with a rubber hat piece that should seal down over the port but they fall apart with age.

    Does your adapter have the rubber hat piece? If not, someone here posted info about a substitute part since the original part is no longer available.
    Ed

    To measure is to know.

    Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

    Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

    Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

    KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

    Comment

    • stain

      #3
      You mean like a small flat o-ring?

      Comment

      • Nessism
        Forum LongTimer
        GSResource Superstar
        Past Site Supporter
        Super Site Supporter
        • Mar 2006
        • 35783
        • Torrance, CA

        #4
        Ed

        To measure is to know.

        Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

        Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

        Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

        KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

        Comment

        • stain

          #5
          yeah, I don't have that. I'll have to figure something out. Thanks for the visual.

          Comment

          • posplayr
            Forum LongTimer
            GSResource Superstar
            Past Site Supporter
            • Dec 2007
            • 23673
            • Tucson Az

            #6
            If the idiot light is on you probably have a flow issue, but those VDO gauges do not like engine vibration and the wear out. I even now have one on the handle bar and it wore out. I rebuilt it so it is more durable, so check it out before believing it.
            The issue with the gauge going back to zero means the pivots are worn.

            I have posted my repair here somewhere.

            Here:

            Comment

            • stain

              #7
              I have been replacing the VDO gauges with ones from McMaster-Carr---so far so good. They don't have black face ones though only white.
              I might try a oil plug gasket on that adapter plate---not tonight though., Tired from today's poker ride.

              Comment

              • Nessism
                Forum LongTimer
                GSResource Superstar
                Past Site Supporter
                Super Site Supporter
                • Mar 2006
                • 35783
                • Torrance, CA

                #8
                Originally posted by stain
                yeah, I don't have that. I'll have to figure something out. Thanks for the visual.
                In the archives somewhere there is a suggestion for a replacement seal. Try using advance search and search "lockhart" and you hopefully will find the info.
                Ed

                To measure is to know.

                Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

                Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

                Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

                KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

                Comment

                • moose

                  #9
                  I ran into this exact issue you have described. I was installing on my 80 GS1000e with a plate almost alike. with a pressure gauge mounted to the port on the right side case just above the ignition cover. this gauge reads aprox 7 psi when cold at 3 grand or so and when warm 6-7 at 5000. At idle when warm it just registers maybe 2 psi. With the cooler installed that all went south and thats why im responding to try to see if there might be a true fix. Where's Pops when you need him.

                  Comment

                  • Fjbj40
                    Forum Sage
                    • Oct 2012
                    • 1221
                    • Dartmouth Nova Scotia

                    #10
                    1978 Gs1085 compliments of Popy Yosh, Bandit 1200 wheels and front end, VM33 Smoothbores, Yosh exhaust, braced frame, ported polished head :cool:
                    1983 Gs1100ESD, rebuild finished! Body paintwork happening winter 2017:D

                    I would rather trust my bike to a technician that reads the service manual than some backyardigan that THINKS HE KNOWS how to fix things.

                    Comment

                    • stain

                      #11
                      Just getting back to this. Does any one have a part number they are using? The photos in the above link no longer work.

                      Comment

                      • posplayr
                        Forum LongTimer
                        GSResource Superstar
                        Past Site Supporter
                        • Dec 2007
                        • 23673
                        • Tucson Az

                        #12
                        Originally posted by stain
                        Just getting back to this. Does any one have a part number they are using? The photos in the above link no longer work.
                        what link?

                        Comment

                        • Nessism
                          Forum LongTimer
                          GSResource Superstar
                          Past Site Supporter
                          Super Site Supporter
                          • Mar 2006
                          • 35783
                          • Torrance, CA

                          #13
                          Originally posted by stain
                          Just getting back to this. Does any one have a part number they are using? The photos in the above link no longer work.
                          According to the linked thread the seal type needed is denoted "U-cup seal". A quick google search turned up quite a few hits. Measure the adapter and figure out what size you need and then order.
                          Ed

                          To measure is to know.

                          Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

                          Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

                          Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

                          KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

                          Comment

                          • stain

                            #14
                            I was just being lazy...seeing if anyone had a part number...the one in the above link posted by 7981GS no longer works.
                            I didn't get to ride at all after this original post, I had some family issues to deal with. Now the bikes are put away. I'll have to tend to this come spring. Thanks.

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