78 GS750 engine overhaul on the Cheap!

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  • Bobbys 94
    Forum Mentor
    • Dec 2023
    • 151
    • Montgomery Texas

    #31
    Beware of what lies beneath. The underside of both front and rear fenders. The mud dobbers lived well , until Me.

    IMG_1175 - Copy.jpg
    Last edited by Bobbys 94; 02-17-2024, 12:16 PM.
    1977 GS750
    1978 GS750
    1979 GS750L
    1980 GS550e
    1978 KZ1000
    1975 Honda XL350 K1

    Comment

    • Bobbys 94
      Forum Mentor
      • Dec 2023
      • 151
      • Montgomery Texas

      #32
      Makeshift table to organize the resto parts .

      IMG_1188 - Copy.jpg
      1977 GS750
      1978 GS750
      1979 GS750L
      1980 GS550e
      1978 KZ1000
      1975 Honda XL350 K1

      Comment

      • Bobbys 94
        Forum Mentor
        • Dec 2023
        • 151
        • Montgomery Texas

        #33
        Another look at the table.

        IMG_1188.jpg
        Last edited by Bobbys 94; 02-17-2024, 11:50 AM.
        1977 GS750
        1978 GS750
        1979 GS750L
        1980 GS550e
        1978 KZ1000
        1975 Honda XL350 K1

        Comment

        • rphillips
          Forum Guru
          Past Site Supporter
          Super Site Supporter
          • Jun 2005
          • 7611
          • Norene TN

          #34
          Post number 31 has got me confused, it says "close up of engine before removal". It seems you're say'in you got that eng. that clean, on a 45 yr. old bike without removing it from the frame... Is that what it says?
          1983 GS1100E, 1983 CB1100F, 1991 GSX1100G, 1996 Kaw. ZL600 Eliminator, 1999 Bandit 1200S, 2005 Bandit 1200S, 2000 Kaw. ZRX 1100

          Comment

          • Bobbys 94
            Forum Mentor
            • Dec 2023
            • 151
            • Montgomery Texas

            #35
            Originally posted by rphillips
            Post number 31 has got me confused, it says "close up of engine before removal". It seems you're say'in you got that eng. that clean, on a 45 yr. old bike without removing it from the frame... Is that what it says?
            Yes, That's what it says and yes, I got the engine that clean without removing it, other than the cylinders and head. Now I can do it the right way and make it even better.
            Last edited by Bobbys 94; 02-17-2024, 12:14 PM.
            1977 GS750
            1978 GS750
            1979 GS750L
            1980 GS550e
            1978 KZ1000
            1975 Honda XL350 K1

            Comment

            • rphillips
              Forum Guru
              Past Site Supporter
              Super Site Supporter
              • Jun 2005
              • 7611
              • Norene TN

              #36
              Congrats. man, I went back and looked again, just hard to imagine. Keep it up and keep us informed.
              1983 GS1100E, 1983 CB1100F, 1991 GSX1100G, 1996 Kaw. ZL600 Eliminator, 1999 Bandit 1200S, 2005 Bandit 1200S, 2000 Kaw. ZRX 1100

              Comment

              • Bobbys 94
                Forum Mentor
                • Dec 2023
                • 151
                • Montgomery Texas

                #37
                Originally posted by rphillips
                Congrats. man, I went back and looked again, just hard to imagine. Keep it up and keep us informed.
                Thank You Sir, I will keep posting as I move along. Frame and the rest of the black painted pieces going to the powder coater Monday.
                1977 GS750
                1978 GS750
                1979 GS750L
                1980 GS550e
                1978 KZ1000
                1975 Honda XL350 K1

                Comment

                • Bobbys 94
                  Forum Mentor
                  • Dec 2023
                  • 151
                  • Montgomery Texas

                  #38
                  Trying to use as little Physical labor as possible to do the engine removal. After the front and back components were removed I needed to tie the frame to the rafters to support it while I let the lift down to remove the jack and blocks.

                  IMG_1228.jpg
                  Last edited by Bobbys 94; 02-24-2024, 03:35 PM.
                  1977 GS750
                  1978 GS750
                  1979 GS750L
                  1980 GS550e
                  1978 KZ1000
                  1975 Honda XL350 K1

                  Comment

                  • Bobbys 94
                    Forum Mentor
                    • Dec 2023
                    • 151
                    • Montgomery Texas

                    #39
                    I then turned it on it's side to remove the frame from the engine. It took very little effort on my part to lift the frame away from the engine. Actually, I dropped the lift down with the frame supported by the rafters, Easy Peasy.

                    IMG_1233 - Copy.jpg
                    Last edited by Bobbys 94; 02-24-2024, 03:28 PM.
                    1977 GS750
                    1978 GS750
                    1979 GS750L
                    1980 GS550e
                    1978 KZ1000
                    1975 Honda XL350 K1

                    Comment

                    • Bobbys 94
                      Forum Mentor
                      • Dec 2023
                      • 151
                      • Montgomery Texas

                      #40
                      While on the lift I attached the mount plates and bolts for the engine stand.

                      IMG_1240.jpg
                      1977 GS750
                      1978 GS750
                      1979 GS750L
                      1980 GS550e
                      1978 KZ1000
                      1975 Honda XL350 K1

                      Comment

                      • Bobbys 94
                        Forum Mentor
                        • Dec 2023
                        • 151
                        • Montgomery Texas

                        #41
                        Close up of the mounting of the engine to the stand. Heavy modifications had to be done to the mount fingers on the stand, all 4 of the 1/2" holes had to be re-drilled further in and 2 of them had to be cut 1 1/2" shorter. Worked very well after the mods.

                        IMG_1245.jpg
                        1977 GS750
                        1978 GS750
                        1979 GS750L
                        1980 GS550e
                        1978 KZ1000
                        1975 Honda XL350 K1

                        Comment

                        • Bobbys 94
                          Forum Mentor
                          • Dec 2023
                          • 151
                          • Montgomery Texas

                          #42
                          Very stable platform to mount your engine to.

                          IMG_1247.jpg
                          1977 GS750
                          1978 GS750
                          1979 GS750L
                          1980 GS550e
                          1978 KZ1000
                          1975 Honda XL350 K1

                          Comment

                          • Bobbys 94
                            Forum Mentor
                            • Dec 2023
                            • 151
                            • Montgomery Texas

                            #43
                            Glad I purchased the engine stand that has the u shaped support base, it fit well under my lift. And the lift gives extra support under the engine.

                            IMG_1251 - Copy.jpg
                            Last edited by Bobbys 94; 02-24-2024, 11:43 AM.
                            1977 GS750
                            1978 GS750
                            1979 GS750L
                            1980 GS550e
                            1978 KZ1000
                            1975 Honda XL350 K1

                            Comment

                            • rphillips
                              Forum Guru
                              Past Site Supporter
                              Super Site Supporter
                              • Jun 2005
                              • 7611
                              • Norene TN

                              #44
                              Read about lifting the frame off the eng. from laying on the side several times. I've not tried it, I've always had somebody around and we just slid the eng. out the side... Seems you've got it figured out, Keep it up.
                              1983 GS1100E, 1983 CB1100F, 1991 GSX1100G, 1996 Kaw. ZL600 Eliminator, 1999 Bandit 1200S, 2005 Bandit 1200S, 2000 Kaw. ZRX 1100

                              Comment

                              • Bobbys 94
                                Forum Mentor
                                • Dec 2023
                                • 151
                                • Montgomery Texas

                                #45
                                Gotta keep my priorities straight. My granddaughter has been bugging me to get her 4 wheeler running so that's exactly what I did after the engine removal.

                                IMG_1256.jpg
                                1977 GS750
                                1978 GS750
                                1979 GS750L
                                1980 GS550e
                                1978 KZ1000
                                1975 Honda XL350 K1

                                Comment

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