The "Scraps Racer" project

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  • 49er
    Forum Sage
    Past Site Supporter
    • Jul 2006
    • 1517
    • Napier, New Zealand

    #16
    Hi Blower, did you get the cams sorted on the screamer?
    :) The road to hell is paved with good intentions......................................

    GS 850GN JE 894 10.5-1 pistons, Barnett Clutch, C-W 4-1, B-B MPD Ignition, Progressive suspension, Sport Demons. Sold
    GS 850GT JE 1023 11-1 pistons. Sold
    GS1150ES3 stock, V&H 4-1. Sold
    GS1100GD, future resto project. Sold

    http://i155.photobucket.com/albums/s...s/P1000001.jpg
    http://i155.photobucket.com/albums/s...s/P1000581.jpg

    Comment

    • JEEPRUSTY

      #17
      Buggery! that is awesome. Pure and unadulterated awesome.

      Comment

      • Blower
        Forum Mentor
        • Jan 2006
        • 365
        • Finland

        #18
        Originally posted by 49er
        Hi Blower, did you get the cams sorted on the screamer?
        Yes I get. There is now original camshafts adjusted 110 / 110 lcl.
        It runs fine now, better than ever with super charger and fuel injection.
        Only problem is oil smoke when engine is cold. It comes probably from exhaust
        valve seals. When the cylinder head was in the machine shop some years ago,
        I ask fom the guy who works there, should I change the exhaust valves and guides,
        but he answers ;it?s super charged and there should be more play than in NA engine;
        So now I need a set of good exhaust valves and K-liners in the exhaust valve guides.

        Comment

        • Blower
          Forum Mentor
          • Jan 2006
          • 365
          • Finland

          #19
          Two rainy days in the garage and some progress with the fuel tank:


          Comment

          • Flyboy

            #20
            Wow your tin bashing skills are nothing short of amazing, true craftmanship.
            That tank is a thing of beauty for sure.

            Comment

            • Blower
              Forum Mentor
              • Jan 2006
              • 365
              • Finland

              #21
              Originally posted by Flyboy
              Wow your tin bashing skills are nothing short of amazing, true craftmanship.
              That tank is a thing of beauty for sure.
              Thanks! It?s my first fuel tank, which I?m doing from scratch and my first aluminum tank.

              Comment

              • Blower
                Forum Mentor
                • Jan 2006
                • 365
                • Finland

                #22
                More welding, cutting, shaping and errrr.........



                Comment

                • Adler

                  #23

                  Is there any end to your awesome???

                  Comment

                  • Guest

                    #24
                    Originally posted by Blower
                    It?s my first fuel tank
                    It can't be

                    Seriously fine design and execution... thank you for sharing

                    Comment

                    • Flyboy

                      #25
                      Dude you could ride clear across the Euro Zone on that tank of fuel.

                      Comment

                      • Blower
                        Forum Mentor
                        • Jan 2006
                        • 365
                        • Finland

                        #26
                        Originally posted by Flyboy
                        Dude you could ride clear across the Euro Zone on that tank of fuel.
                        Maybe

                        The tank is finally welded.


                        I try to open the exhaust header bolts, but with poor results. Two bolts cut off, two not opening and four opened.
                        I need to lift the whole bike on the working bench upside down and weld nuts in the broken bolts to get them out.
                        But thats later, next thing is relocating the battery, oil cooler and all electronics under the seat and rear "scoop".

                        Comment

                        • verde

                          #27
                          Awesome work so far!

                          Comment

                          • Guest

                            #28
                            That is beautiful work, well done!

                            Comment

                            • Blower
                              Forum Mentor
                              • Jan 2006
                              • 365
                              • Finland

                              #29
                              Invisible work today. I drill off 4 broken exhaust header bolts from the cylinder head.
                              Now those 4 threads in the cylinder head are Helicoils.
                              First I try to get them out by welding nuts on the broken bolts and then screw them out,
                              but after about 40 welded nuts I think it?s maybe easier to bore the bolts away.

                              When the EF was "in position" I weld new steering stopper on the frame.

                              "Workshop 12?O clock wheelie" ;D

                              Comment

                              • Blower
                                Forum Mentor
                                • Jan 2006
                                • 365
                                • Finland

                                #30
                                Started making tail today.

                                Comment

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