GS550E Project "Kafebiku"

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  • Kodak

    #121
    Great build. I'm interested in making a similar electronic tray/seat pan. What gauge metal and how did you make your clean bends in the tray?

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    • Guest

      #122
      Originally posted by Kodak
      Great build. I'm interested in making a similar electronic tray/seat pan. What gauge metal and how did you make your clean bends in the tray?
      Thank you! I used a metal bender to make the bends.

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      • Guest

        #123
        Does anyone have a link for the math to calculate wheel travel vs. shock travel?

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        • Chuck78
          Forum Sage
          Past Site Supporter
          • Aug 2012
          • 3691
          • Columbus, Ohio

          #124
          If you find the appropriate geometry calculations for the correct type of triangle to find angles and lengths of sides, you will get there.
          '77 GS750 920cc heavily modded
          '97 Kawasaki KDX220R rugged terrain ripper!
          '99 Kawasaki KDX220R​ rebuild in progress
          '79 GS425stock
          PROJECTS:
          '77 Suzuki PE250 woods racer
          '77 GS550 740cc major mods
          '77 GS400 489cc racer build
          '76 Rickman CR1000 GS1000/1100
          '78 GS1000C/1100

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          • Guest

            #125
            Been MIA for a while. Busy with other project and life.

            Got the custom shocks from Hagon with all new hardware.


            Last edited by Guest; 06-15-2018, 10:48 AM.

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            • Guest

              #126
              Made the gauge bracket and had it cut from 18g steel. Also got the headlight mounted.








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              • Guest

                #127
                Rebuilt the carbs, new boots, hardware and velocity stacks.







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                • Guest

                  #128
                  Made a bracket inside the hump for the tail/brake/turnsignal lights.



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                  • Guest

                    #129
                    Next started work on the exhaust. header pipes were first.










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                    • Guest

                      #130
                      Next was the merge and muffler section. Still need to add spring tabs and a bracket to hold the muffler. Very happy the way this turned out. All stainless tubing and back-purged for best results.










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                      • Guest

                        #131
                        Received the C5 Ignition system. Almost time to fire this thing up.

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                        • Guest

                          #132
                          Rebuilt the GSXR front brakes.


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                          • posplayr
                            Forum LongTimer
                            GSResource Superstar
                            Past Site Supporter
                            • Dec 2007
                            • 23673
                            • Tucson Az

                            #133
                            Love the 4:2:1 exhaust. Not sure how I missed this build. Bike looks great

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                            • dorkburger
                              Forum LongTimer
                              Past Site Supporter
                              • Jan 2013
                              • 10769
                              • Stupid Freehold Boro NJ

                              #134
                              Agreed, the exhaust looks great. I like that you reused the original finned collars thar connect the pipes to the head.
                              sigpic
                              When consulting the magic 8 ball for advice, one must first ask it "will your answers be accurate?"

                              Glen
                              -85 1150 es - Plus size supermodel.
                              -Rusty old scooter.
                              Other things I like to photograph.....instagram.com/gs_junkie
                              https://www.instagram.com/glen_brenner/
                              https://www.flickr.com/photos/152267...7713345317771/

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                              • Sam 78 GS750
                                Forum Mentor
                                Past Site Supporter
                                • Aug 2014
                                • 440
                                • New Jersey

                                #135
                                Glad to see you back at it. I was keeping an eye on your build last year... Good stuff going on here
                                sigpic

                                Check out my rebuild thread here: https://www.thegsresources.com/_foru...GS-750-Rebuild

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