1978 GS550 Custom Build Project

**Urban Monk TV** · 03-04-2019, 05:47 PM

Episode 16. Rebuild cylinder head. Valve lapping. Remove valves and springs.

**Urban Monk TV** · 03-04-2019, 05:49 PM

Episode 17. Install valves into head and head onto cylinders.

**Urban Monk TV** · 03-04-2019, 05:50 PM

Episode 18. Install the valve tappet buckets, shims, cam chain guides, and camshafts.

**Urban Monk TV** · 03-04-2019, 05:52 PM

Episode 19. Valve tappet clearance check.

**Urban Monk TV** · 03-04-2019, 05:54 PM

Episode 20. Install valve shims and polish alluminum stator cover.

**Urban Monk TV** · 03-04-2019, 05:55 PM

Episode 21. Install clutch. Polish aluminum clutch cover.

**Urban Monk TV** · 03-04-2019, 05:57 PM

Episode 22. Install oil pan and replace JIS screws with socket cap screws.

**Urban Monk TV** · 03-04-2019, 05:58 PM

Episode 23. Test stator and install stator cover. Using parts diagram to determine with screws sizes go where.

**Urban Monk TV** · 03-04-2019, 06:01 PM

Episode 25. (Part 24 is gone.) Various tasks. Fixing missed dowel pin on stator cover. Exploring lines and proportions.

**Urban Monk TV** · 03-04-2019, 06:03 PM

Episode 26. Repairing cracked ignition coils and welding exhaust.

**Urban Monk TV** · 03-04-2019, 06:08 PM

Episode 27. Detabbing frame. Cutting for rear hoop. Prepping exhaust for painting.

**Urban Monk TV** · 03-04-2019, 06:11 PM

Episode 28. Remove rear wheel and swing arm (swinging arm).

**Urban Monk TV** · 03-04-2019, 06:12 PM

Episode 29. Reconfigure top triple clamp for smaller speedometer and tachometer.

**Urban Monk TV** · 03-04-2019, 06:13 PM

Episode 30. Welding rear hoop to frame.

**Urban Monk TV** · 03-04-2019, 06:14 PM

Episode 31. Bone line and electrics tray.

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