1984 GS1150ef rebuild!!! renew!!

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  • wyly
    Forum Mentor
    • Nov 2015
    • 957
    • calgary canada

    #31
    Originally posted by Buffalo Bill
    I think you should include the Bandit & SV families in your fork swap options.
    thanks I'll look into those.
    1979 CBX, AW440 Maico, GS1150EF
    http://www.thegsresources.com/_forum...ine=1447792849

    Comment

    • wyly
      Forum Mentor
      • Nov 2015
      • 957
      • calgary canada

      #32
      Originally posted by Carter Turk
      My last post to the thread was based on your comment from this #19 post.
      I'll stop making any suggestions, as I've never done the swap, but always wanted to, there's still time, have 2 specimens, just sharing other successful swap choices people have made over the last 20 years.
      I can't stand the way my stock 1150ES handles, it's a boinger, even with a Works remote reservoir shock, Progressive springs up front w/spacer & anti-dive block off plates.
      oh hey feel free to make suggestions! Every idea is worth considering.

      I'm surprised progressives didn't help you I've had those recommended to me as well.

      On my 79 CBX my mechanic advised installing Race Tech emulators and springs. The 79 CBX has a reputation for weak front end with many owners swapping for complete front ends but the Race Tech mods made an amazing improvement with my oem forks.
      1979 CBX, AW440 Maico, GS1150EF
      http://www.thegsresources.com/_forum...ine=1447792849

      Comment

      • wyly
        Forum Mentor
        • Nov 2015
        • 957
        • calgary canada

        #33
        IMG_1490.jpgclick to enlarge

        I hate sewing! Working inside out and backwards!
        Not 100% perfect but as good as number of replacement pads I've seen on other Slabbies.

        I intend to eventually give this to my son-in-law but it was important I convert it to a solo ride first so he can't take my daughter out riding, mission accomplished.
        1979 CBX, AW440 Maico, GS1150EF
        http://www.thegsresources.com/_forum...ine=1447792849

        Comment

        • dorkburger
          Forum LongTimer
          Past Site Supporter
          • Jan 2013
          • 10783
          • Stupid Freehold Boro NJ

          #34
          Hmmmm. Making it lighter, quicker, and solo only..... Do we not like the S I L?
          Kidding, but it is kinda funny. It would be cool to have a father in law that rides.
          The solo conversion came out nice.
          sigpic
          When consulting the magic 8 ball for advice, one must first ask it "will your answers be accurate?"

          Glen
          -85 1150 es - Plus size supermodel.
          -Rusty old scooter.
          Other things I like to photograph.....instagram.com/gs_junkie
          https://www.instagram.com/glen_brenner/
          https://www.flickr.com/photos/152267...7713345317771/

          Comment

          • wyly
            Forum Mentor
            • Nov 2015
            • 957
            • calgary canada

            #35
            IMG_1518.jpg
            Merry Xmas to ME!!!
            Add 4-2-1 Hindles to the mix, instant HP!
            1979 CBX, AW440 Maico, GS1150EF
            http://www.thegsresources.com/_forum...ine=1447792849

            Comment

            • Spyder
              Forum Sage
              Past Site Supporter
              • Mar 2012
              • 3030
              • NW Indiana

              #36
              Couple things. '93-'95 GSXR's carbs ARE RS-36's If you aren't doing any engine work (i.e. cams, valves) you may be going too big with the 36's. I have a '95 GSXR750W, I can go out and measure my forks for you, for a "real world" "now I know" measurement. I am very absent minded, but I will do my best to remember to do it. The stock wheels, front and rear are 17". To go much wider in the rear, you WILL have to use a modern swingarm. I don't think there are any direct swaps out there. I believe you have to machine the pivot down like a 1/4 inch or so, and change the bearings out. Then I think you will need to do some minor modification for the shock. In addition to that, you have to use a spacer behind your front sprocket. If you have any questions about the '95, or need me to take any other measurements from my bike, just let me know, I will do my best to get back with to you.
              '83 GS 1100T
              The Jet


              sigpic
              '95 GSXR 750w
              The Rocket

              I'm sick of all these Irish stereotypes! When I finish my beer, I'm punching someone in the face ! ! !

              Comment

              • chris
                Forum Mentor
                Super Site Supporter
                • May 2019
                • 145
                • squamish B.C canada

                #37
                Nice, very nice carbs I used the same setup on my 83 restromod. My engine is internally stock and the carbs were pretty much perfect out of the box. I also used a pingle duel outlet petcock with reserve. The stock gs peacocks can be troublesome. I bet you can't wait till spring. 😁
                1983 gs1100ed restro-mod. 1998 gsxr 1100 almost mint, 2019 kawasaki klx250, 2011 Beta 250 evo trials bike, 2017 Montesa 300rr trials bike, 2021 honda crf250rx woods weapon

                Comment

                • wyly
                  Forum Mentor
                  • Nov 2015
                  • 957
                  • calgary canada

                  #38
                  it's been awhile since I've been here, Covid/2020 has absolutely turned my life upside down, the year from hell, lost job(covid) vacations canceled(covid) mrs became deathly sick and now in chemo with all the complications that covid situation adds to it. My project came to absolute halt there were more pressing considerations.

                  After a time out I've got back to it just to keep my mind in a more positive outlook.

                  Huge change of direction with my project. Here's a picture of where it's at today I'll fill in some details of what I've done and why later, mostly it comes down to a chat with my mechanic and a buddy who asked me if I wanted to borrow his english wheel.
                  IMG_2233.jpg
                  Last edited by wyly; 10-02-2020, 12:49 PM.
                  1979 CBX, AW440 Maico, GS1150EF
                  http://www.thegsresources.com/_forum...ine=1447792849

                  Comment

                  • wyly
                    Forum Mentor
                    • Nov 2015
                    • 957
                    • calgary canada

                    #39
                    Originally posted by Spyder
                    Couple things. '93-'95 GSXR's carbs ARE RS-36's If you aren't doing any engine work (i.e. cams, valves) you may be going too big with the 36's. I have a '95 GSXR750W, I can go out and measure my forks for you, for a "real world" "now I know" measurement. I am very absent minded, but I will do my best to remember to do it. The stock wheels, front and rear are 17". To go much wider in the rear, you WILL have to use a modern swingarm. I don't think there are any direct swaps out there. I believe you have to machine the pivot down like a 1/4 inch or so, and change the bearings out. Then I think you will need to do some minor modification for the shock. In addition to that, you have to use a spacer behind your front sprocket. If you have any questions about the '95, or need me to take any other measurements from my bike, just let me know, I will do my best to get back with to you.
                    I've been told a 5.5" wheel is possible in the rear, and often the clearance problems stem from the tire and not the wheel. But I'm not there yet so time to research that more.

                    RS36's worked perfectly, amazing performance increase. Mechanic said I could've run 38's but unless I was going to track days or drag racing (I'd need headwork) to stay with the 36, the Mikuni rep said the same.
                    1979 CBX, AW440 Maico, GS1150EF
                    http://www.thegsresources.com/_forum...ine=1447792849

                    Comment

                    • Rich82GS750TZ
                      Forum Guru
                      Past Site Supporter
                      Super Site Supporter
                      • Jun 2018
                      • 5648
                      • Mifflinburg, PA / Land of Tar & Chip

                      #40
                      Originally posted by wyly
                      it's been awhile since I've been here, Covid/2020 has absolutely turned my life upside down, the year from hell, lost job(covid) vacations canceled(covid) mrs became deathly sick and now in chemo with all the complications that covid situation adds to it. My project came to absolute halt there were more pressing considerations.

                      After a time out I've got back to it just to keep my mind in a more positive outlook.

                      Huge change of direction with my project. Here's a picture of where it's at today I'll fill in some details of what I've done and why later, mostly it comes down to a chat with my mechanic and a buddy who asked me if I wanted to borrow his english wheel.
                      [ATTACH=CONFIG]61760[/ATTACH]
                      Dang Wyly, to say that you’ve been through quite the rough patch would be a massive understatement. Don’t know if you’re the praying type but you’re definitely on my list, like it or not.

                      I had wondered what became of this thread.

                      I absolutely love the polished bare metal w/red accents. Take care.
                      Links

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                      • wyly
                        Forum Mentor
                        • Nov 2015
                        • 957
                        • calgary canada

                        #41
                        Cut off pillion pegs with a grinder, sanded with belt sander and then by hand.
                        IMG_1629.jpg
                        1979 CBX, AW440 Maico, GS1150EF
                        http://www.thegsresources.com/_forum...ine=1447792849

                        Comment

                        • wyly
                          Forum Mentor
                          • Nov 2015
                          • 957
                          • calgary canada

                          #42
                          only one photo per post, geez...this gonna take awhile.
                          IMG_1630.jpg
                          1979 CBX, AW440 Maico, GS1150EF
                          http://www.thegsresources.com/_forum...ine=1447792849

                          Comment

                          • wyly
                            Forum Mentor
                            • Nov 2015
                            • 957
                            • calgary canada

                            #43
                            The panels have always been a problem, the attachment pins break, panels crack, just a pain in the butt to remove and put on. Then I can across some other bike builders on the net who were building their own fairings from aluminum. As I had already polished the tank and fork brace because I was fed up with repainting, something part always seems to be getting scratched. With polished steel or aluminum you can polish the scratch out. A buddy who at one time put the skins on commercial Jets offered me his english wheel as he'd gone into different work. I know nothing about metal fabrication. I started with the easy panels and worked my way up to the harder pieces, the front cowl is gonna be tough to do in one piece.
                            115873976_166456508291244_3271206340325917354_n.jpg
                            Panel under the tail cowl.
                            I've no idea how to make the photos bigger, sorry.
                            1979 CBX, AW440 Maico, GS1150EF
                            http://www.thegsresources.com/_forum...ine=1447792849

                            Comment

                            • wyly
                              Forum Mentor
                              • Nov 2015
                              • 957
                              • calgary canada

                              #44
                              Annoying middle panel that got me started. Two previous pieces ended up in the recycle bin, they were closer to the oem appearance but required welding, I'm hopeless at welding aluminum, you can burn a hole through it in a second. I did. So ended up with a simpler design that works. I still haven't worked out the best points to attach them as yet and may still alter the design when the upper cowl is done.

                              IMG_2046.jpg
                              1979 CBX, AW440 Maico, GS1150EF
                              http://www.thegsresources.com/_forum...ine=1447792849

                              Comment

                              • wyly
                                Forum Mentor
                                • Nov 2015
                                • 957
                                • calgary canada

                                #45
                                Lower cowl was a challenge. A lot measuring to get two halves to meet up. Compound curves and curved flanges. It took a couple weeks, not perfect but I'm pleased since I don't know what I'm doing. I ask my buddy for advice and he just sends me thumbsup emojis, "your doing good". Youtube has helped
                                .IMG_2170.jpg
                                1979 CBX, AW440 Maico, GS1150EF
                                http://www.thegsresources.com/_forum...ine=1447792849

                                Comment

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