Rons' 78 GS1000 rebuild

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  • 1978GS750E
    Forum Sage
    Past Site Supporter
    Super Site Supporter
    • Apr 2016
    • 1242
    • Lexington, KY

    #1

    Rons' 78 GS1000 rebuild

    Finally got my frame back from the powder coater today. Looks better than I could have imagined. Now to get started putting it back together! Sorry cafe' guys, this ones going back as close to stock as possible!
    IMG_0338.jpg

    And why yes, it is on the coffee table right now! He delivered it to my front door! Don't worry, it will be in the garage before dark!

    Hope to have it completed by April 1st. Stay tuned!
    Ron
    '78 GS1000E, '79 GS850G, '82 GS1100E, 2022 Triumph Tiger 660 Sport
  • Steve
    GS Whisperer
    • Jun 2005
    • 35924
    • southwest oHIo

    #2
    Is your work area warm enough or do you need to bring the rest of the parts IN and work off the coffee table?

    .
    sigpic
    mine: 2000 Honda GoldWing GL1500SE and 1980 GS850G'K' "Junior"
    hers: 1982 GS850GL - "Angel" and 1969 Suzuki T250 Scrambler
    #1 son: 1986 Yamaha Venture Royale 1300 and 1982 GS650GL "Rat Bagger"
    #2 son: 1980 GS1000G
    Family Portrait
    Siblings and Spouses
    Mom's first ride
    Want a copy of my valve adjust spreadsheet for your 2-valve per cylinder engine? Send me an e-mail request (not a PM)
    (Click on my username in the upper-left corner for e-mail info.)

    Comment

    • 1978GS750E
      Forum Sage
      Past Site Supporter
      Super Site Supporter
      • Apr 2016
      • 1242
      • Lexington, KY

      #3
      No Steve, I have to suffer in an unheated, single car, detached garage! Unless the other one living here gives her approval! (Don't see that happening!)

      Looks like some cold work nights wearing the flannel lined jeans and sweatshirts are in my future.
      Ron
      '78 GS1000E, '79 GS850G, '82 GS1100E, 2022 Triumph Tiger 660 Sport

      Comment

      • Steve
        GS Whisperer
        • Jun 2005
        • 35924
        • southwest oHIo

        #4
        If you don't mind a bit of a commute, bring it on up. Shop is (almost) always comfortable temperature, plenty of light, tunes, TV.

        There's a half-bath on the shop level and a futon couch/bed upstairs, just let me know when you are on the way.

        .
        sigpic
        mine: 2000 Honda GoldWing GL1500SE and 1980 GS850G'K' "Junior"
        hers: 1982 GS850GL - "Angel" and 1969 Suzuki T250 Scrambler
        #1 son: 1986 Yamaha Venture Royale 1300 and 1982 GS650GL "Rat Bagger"
        #2 son: 1980 GS1000G
        Family Portrait
        Siblings and Spouses
        Mom's first ride
        Want a copy of my valve adjust spreadsheet for your 2-valve per cylinder engine? Send me an e-mail request (not a PM)
        (Click on my username in the upper-left corner for e-mail info.)

        Comment

        • 1978GS750E
          Forum Sage
          Past Site Supporter
          Super Site Supporter
          • Apr 2016
          • 1242
          • Lexington, KY

          #5
          Thanks for the offer Steve but I'll suffer through another rebuild in this sorry excuse for a garage! I actually have a lot of parts already finished and waiting to be bolted back on. My main issue right now is I have a zillion small parts to re-zinc. Luckily, I can do those inside on the weekends. (When she is working!) I actually started reworking some parts as I removed them back in December. Such as the rear wheel, brake and hardware.IMG_0313.jpg
          Ron
          '78 GS1000E, '79 GS850G, '82 GS1100E, 2022 Triumph Tiger 660 Sport

          Comment

          • 1978GS750E
            Forum Sage
            Past Site Supporter
            Super Site Supporter
            • Apr 2016
            • 1242
            • Lexington, KY

            #6
            Progress!

            Finally got to start putting parts back on the frame today! Got the swingarm, shocks, rear wheel, rear brake and the triple trees put back on today.

            IMG_0341.jpg

            Now if I could only get this zinc plating solution to cooperate!
            Ron
            '78 GS1000E, '79 GS850G, '82 GS1100E, 2022 Triumph Tiger 660 Sport

            Comment

            • 1978GS750E
              Forum Sage
              Past Site Supporter
              Super Site Supporter
              • Apr 2016
              • 1242
              • Lexington, KY

              #7
              Anyone ever used these guys for a replacement VIN plate?



              Mine didn't survive the powder coater and I was wondering if anyone has purchased one of these. If so, do they look close to factory stock even though it is a plate and not a sticker?

              Or anyone have a better source for one?

              Thanks,
              Ron
              '78 GS1000E, '79 GS850G, '82 GS1100E, 2022 Triumph Tiger 660 Sport

              Comment

              • kochic
                Forum Sage
                • Nov 2008
                • 1433
                • St-Jean-de-Matha,Quebec

                #8
                this is the best repro decal for ours old GS.
                Marc

                just click on before and after.
                Marc
                https://www.thegsresources.com/_foru...ie_twisted.gif AIR COOLED MONSTERS NEVER DIE https://www.thegsresources.com/_foru...ie_twisted.gif
                1978 GS1000C X2
                1978 GS1000E X2
                1979 GS1000S
                1979 gs1000
                1983 gs400e

                Comment

                • 1978GS750E
                  Forum Sage
                  Past Site Supporter
                  Super Site Supporter
                  • Apr 2016
                  • 1242
                  • Lexington, KY

                  #9
                  Got a little bit done this week so far.....Got the wheel re-assembled after plating the spokes.IMG_0347.jpg
                  Ron
                  '78 GS1000E, '79 GS850G, '82 GS1100E, 2022 Triumph Tiger 660 Sport

                  Comment

                  • 1978GS750E
                    Forum Sage
                    Past Site Supporter
                    Super Site Supporter
                    • Apr 2016
                    • 1242
                    • Lexington, KY

                    #10
                    Also got the center stand back on the frame.IMG_0344 (1).jpg

                    Seems like it takes forever to get anything done. Always waiting to zinc-plate some bolt, washer or nut to be able to attach a part! Oh well....it is cold outside!
                    Ron
                    '78 GS1000E, '79 GS850G, '82 GS1100E, 2022 Triumph Tiger 660 Sport

                    Comment

                    • 1978GS750E
                      Forum Sage
                      Past Site Supporter
                      Super Site Supporter
                      • Apr 2016
                      • 1242
                      • Lexington, KY

                      #11
                      Got the rear master cylinder and brake hose re-installed today.IMG_0348.jpg
                      Ron
                      '78 GS1000E, '79 GS850G, '82 GS1100E, 2022 Triumph Tiger 660 Sport

                      Comment

                      • 1978GS750E
                        Forum Sage
                        Past Site Supporter
                        Super Site Supporter
                        • Apr 2016
                        • 1242
                        • Lexington, KY

                        #12
                        Also got the front brake rotor installed, plated the spacers, axle and nut, and got it all installed.IMG_0349.jpg

                        At least now I can move it around the garage!
                        Ron
                        '78 GS1000E, '79 GS850G, '82 GS1100E, 2022 Triumph Tiger 660 Sport

                        Comment

                        • alke46
                          Forum Sage
                          Past Site Supporter
                          Super Site Supporter
                          • Sep 2008
                          • 3213
                          • Harrison, Ar.

                          #13
                          It's all looking very nice Ron. Keep up the good work.
                          Larry

                          '79 GS 1000E
                          '93 Honda ST 1100 SOLD-- now residing in Arizona.
                          '18 Triumph Tiger 800 (gone too soon)
                          '19 Triumph Tiger 800 Christmas 2018 to me from me.
                          '01 BMW R1100RL project purchased from a friend, now for sale.

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                          • storm 64
                            Forum Sage
                            Past Site Supporter
                            Super Site Supporter
                            • May 2012
                            • 4583
                            • Youngstown,Ohio

                            #14
                            Ron, your motorcycle is looking great! I love them wheels. 👍
                            My Motorcycles:
                            22 Kawasaki Z900 RS (Candy Tone Blue)
                            22 BMW K1600GT (Probably been to a town near you)
                            82 1100e Drag Bike (needs race engine)
                            81 1100e Street Bike (with race engine)
                            79 1000e (all original)
                            82 850g (all original)
                            80 KZ 650F (needs restored)

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                            • steve murdoch
                              Forum Guru
                              Past Site Supporter
                              • May 2004
                              • 8491
                              • St. Catharines, On.

                              #15
                              Getting to the rolling stage is always a big deal.
                              Spokes rule!
                              2@ \'78 GS1000

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