GS 550 rebuild with wiseco pistons

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  • Cipher
    Forum Sage
    • Mar 2016
    • 3130
    • Toronto Ontario

    #1

    GS 550 rebuild with wiseco pistons

    The motor is heavy surprisingly, even with its top end removed.
    A couple years or 5 or ten ago I got a wiscoe big bore kit for like less than 100 usd on ebay.

    So today I finally moved the lump into the basement for a winter festival of excess expense and frustration.

    My original bores still have the crosshatch in them though a few valves appear burnt and have lost edge material.
    In spite of this it ran really well. Crazy but true. One might assume from this that any internal impacts to the pistons were minimal. Esp since I can see no witness marks.

    I also removed my front brake apparatus in order to check the caliper and master and to measure the brake line for a replacement. After 37 years I feel it may be time.
    The brake worked but was firm and not very effective. Master whn disconnected had full range and pumped hard and cleanly. So recalcitrant caliper pistons or maybe a collapsing line. We shall see.

    Anyway Ill soon have a 200 hp 550. May forgo carbs and just pour gas directly into intake from a orange crush bottle.
    1983 GS 550 LD
    2009 BMW K1300s
  • Cipher
    Forum Sage
    • Mar 2016
    • 3130
    • Toronto Ontario

    #2
    A 58 cc increase anyone have an online calc to gauge the hp increase.
    1983 GS 550 LD
    2009 BMW K1300s

    Comment

    • Buffalo Bill
      Forum Guru
      Past Site Supporter
      Super Site Supporter
      • Jun 2008
      • 6009
      • New Buffalo, Michigan 49117

      #3
      We also need the compression ratio before and after the Wiseco pistons, to do an accurate estimate.
      1982 GS1100G-
      1990 GSX750/1127
      1987 Honda CBR600F Hurricane
      1985 Kawasaki GPz750

      Comment

      • Nessism
        Forum LongTimer
        GSResource Superstar
        Past Site Supporter
        Super Site Supporter
        • Mar 2006
        • 35811
        • Torrance, CA

        #4
        My guess is 3 hp extra. Torque may take a bigger jump though.
        Ed

        To measure is to know.

        Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

        Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

        Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

        KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

        Comment

        • Cipher
          Forum Sage
          • Mar 2016
          • 3130
          • Toronto Ontario

          #5
          Originally posted by Buffalo Bill
          We also need the compression ratio before and after the Wiseco pistons, to do an accurate estimate.
          nothing in the box except some generic fitting information
          Wiseco has long ceased to care about specs on these in this application.

          Stock is 9.8 to 1 60 mm bore 50.6 mm stroke

          These are 63 mm bore but I assume the crowns would fudge the comp ratio up or down.
          1983 GS 550 LD
          2009 BMW K1300s

          Comment

          • Buffalo Bill
            Forum Guru
            Past Site Supporter
            Super Site Supporter
            • Jun 2008
            • 6009
            • New Buffalo, Michigan 49117

            #6
            Ok, same in my garage. I haven't got time to measure something I can't change anyway.
            I can remember reading in some engine builder books, an important measure was to CC the combustion chamber. Really getting into the engineering craft.
            1982 GS1100G-
            1990 GSX750/1127
            1987 Honda CBR600F Hurricane
            1985 Kawasaki GPz750

            Comment

            • GregT
              Forum Sage
              • Jul 2009
              • 3541
              • New Zealand

              #7
              Originally posted by Cipher
              nothing in the box except some generic fitting information
              Wiseco has long ceased to care about specs on these in this application.

              Stock is 9.8 to 1 60 mm bore 50.6 mm stroke

              These are 63 mm bore but I assume the crowns would fudge the comp ratio up or down.
              If the kit is #K-631 they're 10.25 : 1 compression.

              Nearly all Wiseco big bore kits of that period are 10.25 with higher compressions available to order. Enough of a boost to make a difference without needing race gas.

              Comment

              • Cipher
                Forum Sage
                • Mar 2016
                • 3130
                • Toronto Ontario

                #8
                Originally posted by GregT
                If the kit is #K-631 they're 10.25 : 1 compression.

                Nearly all Wiseco big bore kits of that period are 10.25 with higher compressions available to order. Enough of a boost to make a difference without needing race gas.
                Yes its k 631
                1983 GS 550 LD
                2009 BMW K1300s

                Comment

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