front wheel hub disassembly

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  • Guest

    #1

    front wheel hub disassembly

    so, need to check the bearings on my front wheel cause they're making noises they shouldnt be making, and ran into a roadblock

    there's this black plastic cap on the right side that i can't figure out how to remove. part number 10 on https://www.suzukipartshouse.com/oem...30/front-wheel
    anyone know how to get this thing off in one piece?
  • Rich82GS750TZ
    Forum Guru
    Past Site Supporter
    Super Site Supporter
    • Jun 2018
    • 5585
    • Mifflinburg, PA / Land of Tar & Chip

    #2
    I just pops off, held on with plastic pegs somewhat like on the back of the frame side covers. Just get a flathead screwdriver or better yet, a similar non-marring tool between this plastic piece and the hub. Shouldn’t take much. Road grime may be helping keeping it in place, but not much else. Pry a little at at a time til all three pegs pop loose.
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    • Guest

      #3
      will try, thanks for the advice

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      • dorkburger
        Forum LongTimer
        Past Site Supporter
        • Jan 2013
        • 10770
        • Stupid Freehold Boro NJ

        #4
        May as well check the speedometer drive as well. Several years ago mine started making sounds that could easily be mistaken for bad bearings.
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        • salty_monk
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          • Oct 2006
          • 14002
          • London, UK to Redondo Beach, California

          #5
          Yeah... it's not that easy to put the speedo drive back together from memory. You can flush it out with WD40 and then work new grease in without taking it apart. I did that once too.
          1980 GS1000G - Sold
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          • Rich82GS750TZ
            Forum Guru
            Past Site Supporter
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            • Jun 2018
            • 5585
            • Mifflinburg, PA / Land of Tar & Chip

            #6
            This is the speedo drive disassembled. Mine was caked with grime and the tabbed round washer-type piece’s inner tabs were worn in a way that made it not positively engage the inner hub of the drive. I thought I had a brilliant idea and hammered the outer tabs 180 degrees to the other side, making the side of each inner tab with the unworn face that engaged the slot in the drive fresh. Sadly, this only worked for one short ride. I ended up buying a nice used drive on eBay for @ $20.

            Last edited by Rich82GS750TZ; 09-29-2022, 09:57 PM.
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            • Guest

              #7
              bearings turned out fine. the speedo puck was full of grime and dirt. disassembled it, flushed with wd-40, cleaned with brake cleaner, reassembled and greased and noises went away

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              • rphillips
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                • Jun 2005
                • 7622
                • Norene TN

                #8
                Good to hear. Glad it's fixed.
                1983 GS1100E, 1983 CB1100F, 1991 GSX1100G, 1996 Kaw. ZL600 Eliminator, 1999 Bandit 1200S, 2005 Bandit 1200S, 2000 Kaw. ZRX 1100

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