Re-lacing front/rear spoked wheels?

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  • Bladerunner

    #1

    Re-lacing front/rear spoked wheels?

    Anyone know of someplace respectable and qualified to re-spoke a set of wheels for my GS? Thanks.....
  • Baatfam
    Forum LongTimer
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    • Jul 2006
    • 18761
    • Knoxville, TN

    #2
    Originally posted by Bladerunner
    Anyone know of someplace respectable and qualified to re-spoke a set of wheels for my GS? Thanks.....
    Have you considered doing it yourself? It really isn't that difficult.
    Bob T. ~~ Play the GSR weekly photo game: Pic of Week Game
    '83 GS1100E ~ '24 Triumph Speed 400 ~ '01 TRIUMPH TT600 ~ '67 HONDA CUB

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    • Agemax
      Forum Guru
      • Apr 2008
      • 8371
      • plymouth uk

      #3
      lacing a wheel from scratch, and getting it perfect is one of the hardest and most difficult jobs in the bike building world. it takes a pro to do it properly
      1978 GS1085.

      Just remember, an opinion without 3.14 is just an onion!

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      • Baatfam
        Forum LongTimer
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        • Jul 2006
        • 18761
        • Knoxville, TN

        #4
        Originally posted by Agemax
        lacing a wheel from scratch, and getting it perfect is one of the hardest and most difficult jobs in the bike building world. it takes a pro to do it properly
        Huh....Done a couple of them, never seemed that difficult to me.

        Kind of fun, really...
        Bob T. ~~ Play the GSR weekly photo game: Pic of Week Game
        '83 GS1100E ~ '24 Triumph Speed 400 ~ '01 TRIUMPH TT600 ~ '67 HONDA CUB

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        • bobthebiker88

          #5
          last time I had that issue I broke a bunch of spokes, and said $^@^% it! I'm paying the guy!

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          • steve murdoch
            Forum Guru
            Past Site Supporter
            • May 2004
            • 8492
            • St. Catharines, On.

            #6
            The Holy Grail, imho.
            Bring your chequebook.
            2@ \'78 GS1000

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            • Nessism
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              • Mar 2006
              • 35793
              • Torrance, CA

              #7
              Originally posted by steve murdoch
              The Holy Grail, imho.
              Bring your chequebook.
              http://www.buchananspokes.net/
              Spendy to be sure. Rims seem particularly expensive.
              Ed

              To measure is to know.

              Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

              Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

              Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

              KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

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              • Buffalo Bill
                Forum Guru
                Past Site Supporter
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                • Jun 2008
                • 6006
                • New Buffalo, Michigan 49117

                #8
                How's it done?

                Originally posted by Baatfam
                Huh....Done a couple of them, never seemed that difficult to me.

                Kind of fun, really...
                Kinda like puttin' new strings in a piano? Or is it easier than that?
                But for real, can you sum up the FAQs for us please. I'm just curious how it's done.
                Bill
                1982 GS1100G-
                1990 GSX750/1127
                1987 Honda CBR600F Hurricane
                1985 Kawasaki GPz750

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                • 850 Combat
                  Forum Guru
                  Past Site Supporter
                  • Sep 2006
                  • 6018
                  • Spokane, WA, and Hampden, ME

                  #9
                  I'm having some done for my '73 Commando at Wheel Works in Garden Grove California. I'm going to take off the Morris Mags that have been on it for more than 30 years, and put on stock hubs with alloy rims and stainless spokes.

                  Wheel Works
                  12787 Nutwood Ave
                  Garden Grove, CA 92840
                  714.530.6681
                  714.537.2317 fax
                  sigpic Too old, too many bikes, too many cars, too many things

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                  • Nessism
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                    • Mar 2006
                    • 35793
                    • Torrance, CA

                    #10
                    There is lots of info on the internet on how to lace bicycle wheels. Seems to me a motorcycle would be similar.
                    Ed

                    To measure is to know.

                    Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

                    Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

                    Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

                    KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

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                    • Baatfam
                      Forum LongTimer
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                      • Jul 2006
                      • 18761
                      • Knoxville, TN

                      #11
                      Originally posted by steve murdoch
                      The Holy Grail, imho.
                      Bring your chequebook.
                      http://www.buchananspokes.net/
                      They say they have spoke kits for Suzuki GSes...and they have a lacing video...(although it appears to be VHS)

                      Originally posted by Buffalo Bill
                      Kinda like puttin' new strings in a piano? Or is it easier than that?
                      But for real, can you sum up the FAQs for us please. I'm just curious how it's done.
                      Bill
                      Short version? OK.
                      If you're just replacing stock parts, (because the spokes are rusty or you want SS or the rim is damaged), it's just a matter of removing the old and replacing with new in the same pattern. (These days you can do pictures...back when, I made drawings of the pattern)
                      Once you have it loosely assembled, evenly take up the slack in the spokes.
                      Now for the fun part. You need to tighten them evenly while maintaining your runout, (both vertical and horizontal), and your offset. A dial indicator is very handy, (if not essential)
                      It is really not much different than doing an annual spoke tune, except they start out really loose
                      Obviously, if your changing to a different size rim or a different hub, you need to a little up front work to get the right spokes and pattern.

                      I did bicycle wheels when I was a kid...motorcycles are just bigger.

                      Bill...I'm sure if you googled it, you would find plenty of instructional pages and information.
                      Bob T. ~~ Play the GSR weekly photo game: Pic of Week Game
                      '83 GS1100E ~ '24 Triumph Speed 400 ~ '01 TRIUMPH TT600 ~ '67 HONDA CUB

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                      • hampshirehog
                        Forum LongTimer
                        Past Site Supporter
                        • Oct 2007
                        • 12675
                        • Hampshire. UK

                        #12
                        Easy job, even if it's your first time, though it can be daunting. There's no offset to worry about (same both sides) and that helps (on old Brit stuff I still find that a pain). I'm an amateur but still get a better job than I would if I took it to a wheelwright (unmeasurable run-out whereas they'll be happy with a few thou - just takes me longer).

                        Take a photo of the wheel before you strip it and just do a 'paint-by-numbers' to put the spokes back in. Don't be tempted to force or bend the spokes to get them in - you only need to do that on some old Brit stuff (spot a theme here? - wonder why BSA / Norton etc went bust).

                        Tighten your spokes very slowly to start off with and use either your forks or swinging arm as a jig if you haven't got a proper one - cable ties make great pointers if you haven't got a dial gauge. If the thing goes off centre once you start tightening spokes, start again - you won't pull it back by over-tightening elsewhere. Take your time and get a big grin when you're done.
                        79 GS1000S
                        79 GS1000S (another one)
                        80 GSX750
                        80 GS550
                        80 CB650 cafe racer
                        75 PC50 - the one with OHV and pedals...
                        75 TS100 - being ridden (suicidally) by my father

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                        • duaneage
                          Forum Guru
                          GSResource Superstar
                          • Apr 2004
                          • 6149
                          • Wilmington Delaware

                          #13
                          I respoked the wheels on my Yamaha. I had cross 2 on the rear and did cross 3 instead, for a stronger wheel. There are specific wrenchs for motorcycle nipples, I found a number 10 bicycle spoke wrench to be about the same.

                          When you lace the wheels you move in groups of 4. It's important to start at the valve hole and take care to start the 3rd and 4th (final) series in a way that allows a gap where the air valve is. If you look at a spoked wheel you'll notice a gap in the spokes where the valve is. This allows you to get an airchuck in to fill the tire.

                          Do one wheel at a time so you will have an example of the pattern. the best pattern is inside pulling asymetrical layout. This means the left is opposite of the right and the inside spokes are pulling the wheel while the outside is pushing.

                          Spoked wheels actually suspend the bike. The top spokes carry the weight. The spokes are under tension so when weight is applied the top spokes get tighter and the bottom loosen. This helps to dampen the ride and contribute to comfort, although flex in the corners is a problem.

                          Since spoked wheels function on a right angle theory of load at any given time 2 spokes share the peak load at right angles to the hub. The steeper the angle the stronger the wheel, cross 3 being the highest practical limit on motorcycles. Cross 3 means a spoke crosses 3 other spokes on it's way from the hub to the rim. Some wheels are interlaced but not commonly.

                          I prestress the spokes as I am building the wheel so as to bend the spoke in the direction of the hub. This improves break in. Spokes should be restressed after a few miles and checked periodically. A loose spoke indicates a number of problems including a bad nipple, damaged rim, out of tension wheel, or pulled hole on the rim. If just one spoke is loose the rim is compromised and does not have the preload tension required.

                          Front wheels are different in that they have little torque applied, only braking force. The rear does double duty for braking and torque. It's important to check the spoke tension. The most important thing is that it's even. plucking the spokes should give an equal sound all around. The actual tightness can be measured with a tensionometer ( I have one of these goodies) and readings vary greatly based on length, spoke diameter, cross number, and rim material.

                          While it is certainly possible for a novice to rebuild wheels, I would have the wheel inspected by a reputable shop and have the tension checked and the wheel inspected. A wheel failure due to faulty work would be catastrophic.

                          If anyone in the Philly area needs a wheel trued or rebuild contact me and I can help them.
                          1981 GS650G , all the bike you need
                          1980 GS1000G Power corrupts, and absolute power corrupts absolutely

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                          • Ranger

                            #14
                            Its pretty easy man, go to a bike shop and watch someone true a wheel and you'll get the idea.

                            This is the one thing I have hundreds of hours of experience with along with suspension.

                            You'll need to check the radial runout after 100 miles or so. Where are you at anyways?

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                            • Ranger

                              #15
                              Originally posted by Nessism
                              There is lots of info on the internet on how to lace bicycle wheels. Seems to me a motorcycle would be similar.
                              Almost true. If he was closer I would offer to do it and create a build up for it.

                              Motorcycle wheels you start when the inner spokes measuring the runout to within .30 in, either direction measuring with a dial gauge indicator. Then you move to the outside and counter the lateral runout and adjust both accordingly.

                              Bike wheels, depends a lot of the wheel type and spoke type/ count.
                              Last edited by Guest; 12-28-2010, 12:22 AM.

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