Removing Old Brake Lines ?

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  • bccap
    Forum LongTimer
    Past Site Supporter
    • May 2011
    • 27300
    • Vancouver B.C.

    #1

    Removing Old Brake Lines ?

    Getting ready to install my new ss lines. Did a search { yes I used titles ! } Lots of good info, but nothing on removing the old lines with minimal mess.
    So my questions are :
    Where do I start. Pump fluid out through the bleeders as if I were bleeding them ? Or disconnect From the mc ? If I do that will fluid leak from the mc ? Can someone give me a step by step ? I have anti dive brakes.
    Also when installing the new lines, do I put crush washers at every join ? Example mc : crushwasher banjo, cw banjo,cw banjo bolt ? Do the crush washers have to face any particular direction ? Or are they the same on both sides ?
  • BigD_83
    Forum Sage
    Past Site Supporter
    • May 2011
    • 4872
    • Vancouver

    #2
    You will only get a few drips from the MC when you remove the banjo, but make sure you use some plastic to cover up under the bars (tank/fender/etc)

    You can disconnect the lines and use the syringe method to pull the fluid out through the bleeders, or just tie up the old line and open the bleeders (with all necessary tubing) and let it drain for a few hours/overnight. It's pouring rain so I don't think you'll be in much of a hurry to ride today

    Did you pick up a MityVac when they were on sale?

    Keep some soapy water handy...
    '83 GS650G
    '83 GS550es (didn't like the colours in the 80's, but they've grown on me)

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    • hampshirehog
      Forum LongTimer
      Past Site Supporter
      • Oct 2007
      • 12675
      • Hampshire. UK

      #3
      I would pull the banjos at the anti-dive and wipe any brake fluid that spills quickly. Put the now free hose ends in a bucket and pump away.

      Yes, crush washers at every join - one either side of each banjo. Copper crush washers are real cheap - you'll need 15 (if my maths is right). They are the same both sides.
      Last edited by hampshirehog; 11-13-2011, 01:40 PM.
      79 GS1000S
      79 GS1000S (another one)
      80 GSX750
      80 GS550
      80 CB650 cafe racer
      75 PC50 - the one with OHV and pedals...
      75 TS100 - being ridden (suicidally) by my father

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      • BigD_83
        Forum Sage
        Past Site Supporter
        • May 2011
        • 4872
        • Vancouver

        #4
        crush washers

        Your new lines should have come with two crush washers for every banjo...You should be able to see them on the existing setup. I'm not sure about the anti-dive, but I would be surprised if they are not there as well as at the splitter
        '83 GS650G
        '83 GS550es (didn't like the colours in the 80's, but they've grown on me)

        Comment

        • bccap
          Forum LongTimer
          Past Site Supporter
          • May 2011
          • 27300
          • Vancouver B.C.

          #5
          Yup. I got the mit vac. So, if I disconnect from the mc it won't leak except for a few drips inititionally? Then put the miti vac on the anti dive and pump the rest out ?
          Not raining here.

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          • BigD_83
            Forum Sage
            Past Site Supporter
            • May 2011
            • 4872
            • Vancouver

            #6
            Originally posted by bccap
            Yup. I got the mit vac. So, if I disconnect from the mc it won't leak except for a few drips inititionally? Then put the miti vac on the anti dive and pump the rest out ?
            Not raining here.
            I had just changed my fluid before my new line arrived, so I left the M/C full. Mine didn't drip, and it shouldn't if I understand the mechanism correctly.

            Hampshirehog makes a good point. If you clear all the old brake fluid out of the M/C (and you should if it's been in old lines for any length of time anyhow) then you don't have to worry about drips...
            '83 GS650G
            '83 GS550es (didn't like the colours in the 80's, but they've grown on me)

            Comment

            • bccap
              Forum LongTimer
              Past Site Supporter
              • May 2011
              • 27300
              • Vancouver B.C.

              #7
              Originally posted by hampshirehog
              I would pull the banjos at the anti-dive and wipe any brake fluid that spills quickly. Put the now free hose ends in a bucket and pump away.
              If I do that will the mc have to be primed. Or just use the miti vac when installing the new lines ? Not sure how to prime a mc.

              Comment

              • hampshirehog
                Forum LongTimer
                Past Site Supporter
                • Oct 2007
                • 12675
                • Hampshire. UK

                #8
                If you're putting on new lines you should remove all the old fluid really so you will have to bleed everything.
                79 GS1000S
                79 GS1000S (another one)
                80 GSX750
                80 GS550
                80 CB650 cafe racer
                75 PC50 - the one with OHV and pedals...
                75 TS100 - being ridden (suicidally) by my father

                Comment

                • bccap
                  Forum LongTimer
                  Past Site Supporter
                  • May 2011
                  • 27300
                  • Vancouver B.C.

                  #9
                  Thanx HH, I will, though I have flushed the lines a couple of times. { just playing with the miti vac } When I was doing my search, someone, I think it was Nessism, said the vac made it unnecessary to prime the mm.

                  Comment

                  • 1_v8_merc

                    #10
                    Just unscrew the bottom of the lines, let it run out.
                    Then take a few pics of the assembly so you remember how it goes back.

                    Then start rippin **** apart and get messy.

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