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Front Master Cylinder - Rebuild or Replace?

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    Front Master Cylinder - Rebuild or Replace?

    I took my front braking system apart on a whim today just to see what's inside. I'm glad I did. It was pretty bad.





    Anyway, apparently there's only certain parts still available from Suzuki. I can't get the base assembly thing, cap, or the screw holding the reservoir on. I can get a new reservoir, seals, and piston.

    Is it worth it to get those OEM parts (costing roughly $70) or should I just get a whole new master cylinder?
    Last edited by Guest; 05-21-2014, 01:43 PM.

    #2
    I just bought a master cylinder from Ebay, one of those cheap Chinese jobs. Came in a few days, works fine, comes with a rebuild kit should I ever need it, and it costs less than half of your $70.

    There are better ones and cheaper ones, but they mostly all work.


    Life is too short to ride an L.

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      #3
      Yep, as Tom says, those cheap Chinese MCs work just fine and they're cheaper than the repair parts. It remains to be seen whether they'll last 30 plus years but my oldest one is 7 or 8 years old and fine.
      79 GS1000S
      79 GS1000S (another one)
      80 GSX750
      80 GS550
      80 CB650 cafe racer
      75 PC50 - the one with OHV and pedals...
      75 TS100 - being ridden (suicidally) by my father

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        #4
        I had good results with an MC from Mike's XS. They have several different ones, with different bores, and most have a new brake light switch, which is an improvement over the GS one.

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          #5
          Ok, I think I'll replace the whole master cylinder. I always disliked the look of the reservoir anyway. Should I be looking for a specific size or compatibility?

          I'm also gonna build my own brake lines with new adapters. Is http://www.anplumbing.com/ still the best place?

          On my bike, the front brake line is split into two hoses. The joint is pictured below (that's the front of my forks, looking up - Left side goes to MC, right goes down to caliper.). What's the point of this? In my opinion, another hose fitting joint just adds two more potential points of failure. Can I just run a single line from the MC down to the caliper?

          Last edited by Guest; 05-21-2014, 11:45 PM.

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            #6
            Yes you can, commonly done that way.

            Are you planning to stay with the one front brake or go with dual brakes?


            Life is too short to ride an L.

            Comment


              #7
              Originally posted by tkent02 View Post
              I just bought a master cylinder from Ebay, one of those cheap Chinese jobs. Came in a few days, works fine, comes with a rebuild kit should I ever need it, and it costs less than half of your $70.

              There are better ones and cheaper ones, but they mostly all work.
              Link?......

              Comment


                #8
                Originally posted by tkent02 View Post
                Are you planning to stay with the one front brake or go with dual brakes?
                I'll stick with just a single for now.

                Comment


                  #9
                  Originally posted by landshark View Post
                  Link?......
                  http://www.ebay.com/sch/i.html?_trks...at=0&_from=R40

                  I bought this for another bike and loved it:

                  http://www.ebay.com/itm/Universal-Mo...c95f65&vxp=mtr

                  Comment


                    #10
                    This is the one I bought.



                    Life is too short to ride an L.

                    Comment


                      #11
                      Originally posted by tkent02 View Post
                      Thanks, Cheaper than the ones i could find.

                      Triam, thanks but they dont post to OZ.

                      Comment


                        #12
                        It's not the best looking piece of machinery I've ever seen, but it works.


                        Life is too short to ride an L.

                        Comment


                          #13
                          What I use & recommend... http://www.ebay.com/itm/08-2008-Kawa...1e05eb&vxp=mtr

                          Can be had for as little as $20 on occasion...
                          1980 GS1000G - Sold
                          1978 GS1000E - Finished!
                          1980 GS550E - Fixed & given to a friend
                          1983 GS750ES Special - Sold
                          2009 KLR 650 - Sold - gone to TX!
                          1982 GS1100G - Rebuilt and finished. - Sold
                          2009 TE610 - Dual Sporting around dreaming of Dakar.....

                          www.parasiticsanalytics.com

                          TWINPOT BRAKE UPGRADE LINKY: http://www.thegsresources.com/_forum...e-on-78-Skunk/

                          Comment


                            #14
                            Yes, you can run single lines to your calipers from the master cylinder.
                            Cowboy Up or Quit. - Run Free Lou and Rest in Peace

                            1981 GS550T - My First
                            1981 GS550L - My Eldest Daughter's - Now Sold
                            2007 GSF1250SA Bandit - My touring bike

                            Sit tall in the saddle Hold your head up high
                            Keep your eyes fixed where the trail meets the sky and live like you ain't afraid to die
                            and don't be scared, just enjoy your ride - Chris Ledoux, "The Ride"

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                              #15
                              Anyone know what piston bore I should be getting for a single caliper brake? Would I need a different bore if I later upgrade to a twin-pot brake (single disk, just twin-pots)?

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