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More modern cartridge fork options - retaining GS wheels & proper/revised geometry

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    #46
    Yes, taller rear shocks will steepen the rake some and that itself will reduce the trail to a more appropriate level, but when selecting tires, go with something in a smaller height or outside diameter - search the good tire options for specs, as not all 120/70-17 or 110/80-17 tires are the same measured size! Smaller tire outside diameter also reduces trail. The RF triple is designed with the offset to get proper trail on a bike with the RF900 front tire diameter AND the rake of the RF900 frame (25 degrees?). A 27 degree rake GS frame will generate a lot more trail, so a taller rear tire and longer rear shock will slope the GS frame forward more than stock which will also reduce rake and trail. Don't try to nail down the rake and trail figures of the RF900R, it is a much more advanced frame, but try to get closer to the rake and trail.

    Read an article on rake and trail and how tire radius and triple offset affects that.

    25.5 to 26.5 degrees rake and 3.76 to 3.9" trail is a good fun sporty feeling steering for a vintage GS.
    '77 GS750 920cc heavily modded
    '97 Kawasaki KDX220R rugged terrain ripper!
    '99 Kawasaki KDX220R​ rebuild in progress
    '79 GS425stock
    PROJECTS:
    '77 Suzuki PE250 woods racer
    '77 GS550 740cc major mods
    '77 GS400 489cc racer build
    '76 Rickman CR1000 GS1000/1100
    '78 GS1000C/1100

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      #47
      Originally posted by bobgroger View Post
      Is there a list of more modern wheels that will work with 17" sportbike tires? Particularly ones with provisions for a speedo drive?
      Pretty much all 17" front wheels will be 3.0" or 3.5" wide. The 3.0" ones will happily run a 110 width radial and the 3.5" work best with 120 width fronts. I can't say on the speedo drive, but you can look at parts diagrams on Bike Bandit or Partzilla and see which models show a cable drive.


      Mark
      1982 GS1100E
      1998 ZX-6R
      2005 KTM 450EXC

      Comment


        #48
        Lots of good information here Chuck.
        Thanks.
        Ive got all my bike stuff moved to my new home and will be able to start some measuring and figuring.
        You posted some good ideas about the 18" wheels. I have those. And the gsxrK1 fork setup.
        Im going to likely run the stock gsxr fork/triples with the 18"wheel and fit the 18" gsxr wheel into the stock swingarm.
        Someone is gonna get a helladeal on a brand new set of Metzler Sport Klassics.
        Just to make it interesting I have managed to collect a complete"thundercat" r6 front end.
        Ive broken down my rough barn find 1100E and want to eventually make a 17/17 bandit swingarm 1100 out of that.. So I will be test fitting the r6 forks in a bit.
        I need a gs500 rear hub for the 18/18 bike me thinks
        Last edited by Guest; 09-23-2016, 09:28 AM.

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          #49
          This is a YZF600r front end.
          When i did a preliminary and cursory check for bearing compatability on the All Balls site it seemed that the bearings are identical bike to bike.
          So. With a bare frame to try. I slipped the front end on, and it looks really good.
          While the Yamaha bottom triple has the steering stops and the GS1100 has its steering stops on the top triple clamp it looks like there may be a fluke compatability.
          The top Yamaha triple clamp includes a stout cast housing that holds/protects the ignition cylinder.
          It looks like that will interface almost perfectly with the two bolt mounts on top/lateral aspect the Suzuki's steering head.
          This could be as close to plug and play as you can get.
          Will update.20160923_184507.jpg
          Last edited by Guest; 09-24-2016, 03:08 AM.

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            #50
            20160923_184939.jpg


            First test fit.

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              #51
              [ATTA20160923_185439.jpg

              Picture taken looking up at the underside of the top triple. Shows the cast alum triple clamp ignition housing and Suzuki bolt bosses on the top/lateral aspect of the steering tube.
              The top clamp is sitting at least 1.25" higher than it will be.

              Comment


                #52
                Originally posted by TiiMuch View Post
                This is a YZF600r front end.

                <snip>

                This could be as close to plug and play as you can get.
                What year YZF600? How long are the forks?


                Mark
                1982 GS1100E
                1998 ZX-6R
                2005 KTM 450EXC

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                  #53
                  I will measure and post tomorrow.
                  Ive got the complete GS1100 fork and can put them side by side.

                  Comment


                    #54
                    20160924_090430.jpg

                    The "Thundercat" Yamaha YZF600r was made from 1996-2007

                    The measurements of the forks in that lineup go:
                    From left to right.
                    Centerline of axle to top of fork tube.

                    YZF600f=785mm
                    GS1100E=787mm
                    GSXS1100"K"=740mm

                    Im thinking my first restomod GS1100E is going to be riding on the Yamaha front end. Bandit out back.

                    Comment


                      #55
                      Originally posted by John Kat View Post
                      I confirm that the Bandit 1200 phase 1 forks offer a far better damping than the fully adjustable GSXR 1100 K ( 1989) forks.
                      Beware that the disk spacing is slightly different between the GSXR 1100 K and the Bandit 1200!
                      On top as the Bandit forks are much longer they will fit on the 1100 Kat's.
                      Here with GSXR 1100 triples and clip-ons:



                      What is a phase 1 Bandit, what is the difference?
                      1982 Katana 1100, 1997 HD Ultra Classic, 1996 Buell S2T, 2002 BMW K1200RS, 1969 Royal Enfield Interceptor Triton project
                      New project 1979 GS1000S
                      Recently sold 1979 Honda CBX1000

                      Comment


                        #56
                        Originally posted by johnod View Post
                        What is a phase 1 Bandit, what is the difference?
                        Gen 1 might be a better description, 97-00. They have different tube spacing than Gen 2, but the Gen 2 calipers and wheel fits. If you use a RF900R lower Triple Tree and a Bandit upper you can put regular handlebars on. THe upper needs a simple bushing, I used a .750X.625 bronze bushing drilled out a bit. You can also use a Gen 1 Speedo gear assy, with a Bandit cable it hooks up to the GS speedo. Here is a pic of my in-progress conversion on an '80 1100E:
                        sigpic
                        09 Kaw C14 Rocket powered Barcalounger
                        1983 GS1100e
                        82\83 1100e Frankenbike
                        1980 GS1260
                        Previous 65 Suzuki 80 Scrambler, 76 KZ900, 02 GSF1200S, 81 GS1100e, 80 GS850G

                        Comment


                          #57
                          Thanks, you lost me with the bushing.
                          What is the bushing for?
                          1982 Katana 1100, 1997 HD Ultra Classic, 1996 Buell S2T, 2002 BMW K1200RS, 1969 Royal Enfield Interceptor Triton project
                          New project 1979 GS1000S
                          Recently sold 1979 Honda CBX1000

                          Comment


                            #58
                            Originally posted by johnod View Post
                            Thanks, you lost me with the bushing.
                            What is the bushing for?
                            If you use the RF900 lower and the Bandit upper triple there is a space between the stem and the upper triple that I felt should be filled to stiffen things up.

                            sigpic
                            09 Kaw C14 Rocket powered Barcalounger
                            1983 GS1100e
                            82\83 1100e Frankenbike
                            1980 GS1260
                            Previous 65 Suzuki 80 Scrambler, 76 KZ900, 02 GSF1200S, 81 GS1100e, 80 GS850G

                            Comment


                              #59
                              I see got it now, so the stem is from the RF900, not the Bandit.
                              1982 Katana 1100, 1997 HD Ultra Classic, 1996 Buell S2T, 2002 BMW K1200RS, 1969 Royal Enfield Interceptor Triton project
                              New project 1979 GS1000S
                              Recently sold 1979 Honda CBX1000

                              Comment


                                #60
                                Has anybody considered using the V-Strom front end and wheelset?

                                The 1000 has a cartridge fork design, uses a 3 spoke 19" wheel, and has handlebar risers and clamps. The matching rear wheel is a 17x4.5" rim like a bandit.

                                They make pilot sports that fit these rim sizes too. The adventure bike market has brought back some support for a 19" wheel.

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