GS750E master cylinder issue

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  • Himble
    Forum Apprentice
    • Feb 2018
    • 91
    • Perth, Western Australia

    #1

    GS750E master cylinder issue

    Hi folks, I'm in the process of freshening up my '78 GS750E and have struck a problem with the master cylinder.
    I can't for the life of me see where to hook into the circlip that holds the plunger into the body.
    I can't see any small tags with holes that would normally indicate a circlip.
    I doubt anything has been done to the m/c since new as there's a lot of surface corrosion in the area.
    Any ideas anyone? TIA
    Cheers, Andy

    Current bikes... 78 GS750E, 72 CB500K1
    Previously owned...
    01 VFR800Fi, 67 Honda Sports 90
    71 Yamaha 175 CT2, 73 Yamaha RD250 (great bike!), 79 Yamaha XT250T
    75 Kawasaki KX125 (little screamer!)
    BMW R65, BMW R80, BMW R100LT
  • Rich82GS750TZ
    Forum Guru
    Past Site Supporter
    Super Site Supporter
    • Jun 2018
    • 5585
    • Mifflinburg, PA / Land of Tar & Chip

    #2
    I had to spray with a lot of brake-clean and scrub with a long wire rush to finally see the holes in the circlip when I redid my MC. Couldn't get my circlip pliers to bite and had to modify a pair of needle nose pliers to finally dig it out. For such a small job, it can be a real pain.
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    • Himble
      Forum Apprentice
      • Feb 2018
      • 91
      • Perth, Western Australia

      #3
      Originally posted by Rich82GS750TZ
      I had to spray with a lot of brake-clean and scrub with a long wire rush to finally see the holes in the circlip when I redid my MC. Couldn't get my circlip pliers to bite and had to modify a pair of needle nose pliers to finally dig it out. For such a small job, it can be a real pain.
      Thanks for the info Rich. I'll persevere and see if I can get things happening!

      EDIT: after lots of soaking, and a modicum of brute force, I've managed to remove the circlip and the piston/cup assembly. Thanks Rich!
      Last edited by Himble; 07-02-2019, 04:48 AM.
      Cheers, Andy

      Current bikes... 78 GS750E, 72 CB500K1
      Previously owned...
      01 VFR800Fi, 67 Honda Sports 90
      71 Yamaha 175 CT2, 73 Yamaha RD250 (great bike!), 79 Yamaha XT250T
      75 Kawasaki KX125 (little screamer!)
      BMW R65, BMW R80, BMW R100LT

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      • Rich82GS750TZ
        Forum Guru
        Past Site Supporter
        Super Site Supporter
        • Jun 2018
        • 5585
        • Mifflinburg, PA / Land of Tar & Chip

        #4
        After cleaning it all up, the new one will go in like butter. You'll wonder what all the fuss was about.
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