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650 Katana - from basket case to... time will tell!

  • Thread starter Thread starter IanW
  • Start date Start date
Ian, if you were here in the states, i'd send you my spare 650g signal generator.
 
Ian, if you were here in the states, i'd send you my spare 650g signal generator.

Thanks for the thought man...

Luckily I've found one on ebay, and it's on its way.

As I mentioned earlier we've had one postal workers' strike after another for the past year or so, which has left our whole postal service in chaos. So I hope it gets here!
 
Just sorting out a few photos. Here's a before and after of the instrument cluster.

Clocks2_zpsq9semope.jpg


And this next one amazes me.
Here are two identical cam chains - one in reasonable condition, and the other badly stretched. I can hardly believe how much the one chain has stretched.
IMGP8932_zpso1egv4fk.jpg
 
And here's my nice shiny re-conditioned crank with the 0.5mm U/S big end bearings. Hope it holds up!

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looking good!,

its almost scary how far that chain stretched ..
 
It's been a while since I updated this thread, but the restoration has been progressing slowly and steadily.
So now I thought it about time to post some updates.

Here is a picture of some stages in restoring the tank.




The tank currently looks like this...



Next stage is the clear coat.

Using a similar method, I fixed up the side covers.



You will probably notice that I used more of a blood red than the orangey-red used on the original.
This was partly accidental as it was the only red caliper paint that I could get, but then I decided I preferred it so I've used it all over the bike, such as in the discs in this next picture.




Finally, a tip from me to the forum.

If you are having trouble with those finicky jobs, such as swapping out cam shims, and in particular getting the cable tie under the valve (if you are using that method), then my advice is:

Use your eight-year old !!!



Have a great day,

Ian
 
Excellent job you have done so far, Ian! Did you do the paint yourself? Your bike is going to look like new!
 
Nice seeing the progress.
An excellent way to spend time with your son.

That's for sure - one of the main reasons for doing this project in the first place. He's enjoying it almost as much as his @!#$%! computer games!!

Excellent job you have done so far, Ian! Did you do the paint yourself? Your bike is going to look like new!
Thanks!
Yes I did all the work at home, it was fairly straightforward, just very finicky cutting out the stencils. Trick is to go slow. As with most jobs on the bike I suppose!
 
Looks like this bike is coming along nicely. Katana....awesome.
Way to get your kid involved. My son is 10 and I try to teach him little handyman and tool stuff all the time.
They will remember the moments together.
Thumbs up.
 
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