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suitability of Furakawa RFW and Sumitomo HM-090 connectors for switchgear

  • Thread starter Thread starter garagepunkfan
  • Start date Start date
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i should mention that a little Deep Creep helps the wires and seals pop into place easier

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making a split in the hi-beam feed wire so one can go into the harness to connect to the hi-beam indicator; and the other end will be paired with the white (lo-beam) wire go to the headlamp relay system as trigger wires. no more big loads in this circuit.


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mated connectors! yay!


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taking shape. yellow and white wires are hi-beam and lo-beam trigger wires for headlamp relays


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side-by-side comparison of new switchgear connections with the old GS750EZ connections
 
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Sumitomo MT 090 connector for headlamp trigger wires

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trigger wires completed

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...taped up
 
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single-station male Sumitomo MT connector shell for clutch safety wire #1...

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finished connectors for clutch safety


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switchgear and clutch lever on the bike for mockup


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looks factory...that is if Suzuki engineers had time machines that could travel to 2005 and then back to 1983....
 
Looks Like a good start. That is my next task, complete plug replacement but I'll have to do it with the harness in place.
 
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