what did you wrench on today??

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  • rustybronco
    Forum LongTimer
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    • Jul 2005
    • 14961
    • Marysville, Michigan

    #3136
    Ripped the clutch apart on the 80 '850 as it has been a bugger to find neutral since I first got it. Found one steel out of spec and another very close to being out. Measured all the frictions and threw in a couple of good steels that I had on the shelf. Changed the engine oil with the Rotella 5w40 I bought yesterday then changed the secondary drive lube over to 75w90 synthetic.

    The self propelled mower wouldn't start so I ripped into it as well. Cleaned the cooling fins, pulled off the carb and made sure all the passages were clear. They were. I thought as long as you're into it you might as well adjust the valves and change the oil, right? Still won't start. Checked compression (80 psi), won't fire on ether, so tomorrow fresh fuel and a new plug are in order and we'll go from there.

    Tomorrow it's decarbonizing the left cylinder on the riding mower and possibly reassembling the AX-5 transmission out of a jeep.

    I suspect it's going to be a long day...
    Last edited by rustybronco; 05-04-2013, 08:15 PM.
    De-stinking Penelope http://thegsresources.com/_forum/sho...d.php?t=179245

    http://www.thegsresources.com/_forum...35#post1625535

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    • gustovh
      Forum Sage
      Past Site Supporter
      • Oct 2006
      • 4994
      • Vernonia

      #3137
      Got the 80 550 L starting and running fair today. Tomorrow I sync the carbs and dig into the right turn signals that do not work.
      V
      Gustov
      80 GS 1100 LT, 83 1100 G "Scruffy"
      81 GS 1000 G
      79 GS 850 G
      81 GS 850 L
      83 GS 550 ES, 85 GS 550 ES
      80 GS 550 L
      86 450 Rebel, 70CL 70, Yamaha TTR125
      2002 Honda 919
      2004 Ural Gear up

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      • chuck c

        #3138
        Nowhere near as much as I planned. I was supposed to do 3 oil changes, wash my 80 GS450L, and give it a long overdue new chain. I didn't fully manage the chain. The old master link would not come apart so I had cut it which was tricky without hitting the bike. Then dumbass me cut the new chain a link too short. Will need to buy another ML tomorrow after work and maybe get at least one oil change done.

        Comment

        • 78gs750e

          #3139
          today i fixed my half door on my jeep and then put all of the plastics back on my 89 Katana and then took it for a ride. It was a good day.
          Last edited by Guest; 05-06-2013, 07:14 AM.

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          • Guest

            #3140
            I cranked up the pre-load on the Ikon shocks one notch yesterday, not sure if it's better or not yet. There's one spot on the commute where the rear end gets a little bouncy at 50 - 60kph but unfortunately traffic crawled through there at about 20kph this afternoon so I couldn't tell.

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            • terrylee

              #3141
              tearing engine down!

              Yesterday I tore the 650 parts engine apart. I had never done one all the way down to getting pistons out. Luckly the engine was in great shape and all bolts came right out and everything separated nicely. It was actually fun and a real learning experience. I'm planning on rebuilding my 850 this winter so was happy to have this one to learn on. terrylee

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              • loud et

                #3142
                Originally posted by chuck c
                Nowhere near. s much as I planned. I was supposed to do 3 oil changes, wash my 80 GS450L, and give it a long overdue new chain. I didn't fully manage the chain. The old master link would not come apart so I had cut it which was tricky without hitting the bike. Then dumbass me cut the new chain a link too short. Will need to buy another ML tomorrow after work and maybe get at least one oil change done.
                Last fall I installed a new chain , then after a few hundred miles decided I should have gotten new sprockets. Well ( if you don't see it coming already) the new sprockets were bigger......uh, yeah then the chain was literally 1/4 inch too short. Lol
                Had to get another new chain. lol At least I used the short one on a smaller bike that needed a new one also
                Live and learn.

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                • loud et

                  #3143
                  Stayed up late last night working on my 650.
                  Installed new Shinko 230's front and rear.
                  New oil and filter and plugs
                  Oiled/ greased all moving parts, cables and linkages.

                  Late night test ride was amazing, running smooth and handling like a new machine compared to riding it on those cracked up old tires.

                  Plan for today is to do yard work for my mom and later plan on doing a rear wheel alignment, rewire my stator/ RR direct and peel back my seat cover and add some foam. I bought the bike from a short gal who had cut the majority of it out to lower the seat height.

                  Absolutely loving this bike!

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                  • loud et

                    #3144
                    Well I rewired the stator and RR and added foam to my seat.
                    The seat came out good and is very comfortable compared to before.
                    I also checked the air in the 650's forks......which I had not done before. They were dead flat.
                    I think max psi was 37 so I set them at 30 even to see how the pressure holds.
                    This bike shaped up quickly with some minor going over.
                    Happy camper here.

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                    • rustybronco
                      Forum LongTimer
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                      GSResource Superstar
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                      • Jul 2005
                      • 14961
                      • Marysville, Michigan

                      #3145
                      Mower time

                      Made a flywheel puller so I could remove the ignition coil.
                      Now I need to figure out if the intermittent spark issue is the coil, weak flywheel magnets or too high resistance in the spark plug cap (11K).

                      De-stinking Penelope http://thegsresources.com/_forum/sho...d.php?t=179245

                      http://www.thegsresources.com/_forum...35#post1625535

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                      • Guest

                        #3146
                        Very nice

                        I`m not painting the whole bike so how to clear coat just the pinstripes is the new question. Clear with a brush?
                        Originally posted by mrbill5491
                        I would have a extra person on hand, they can watch as it is applied as to the alignment. Take your time because you will have to reposition the tape a few times. Take breaks. Once done and happy with your work, clear coat the hell out of it lol.

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                        • rustybronco
                          Forum LongTimer
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                          • Jul 2005
                          • 14961
                          • Marysville, Michigan

                          #3147
                          Either sand the existing clear, mid coat clear it and apply the stripes -then clear the whole shebang. OR, sand the existing clear, install the stripes and clear everything. OR use a wax and grease remover, install the stripes with no clear.
                          De-stinking Penelope http://thegsresources.com/_forum/sho...d.php?t=179245

                          http://www.thegsresources.com/_forum...35#post1625535

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                          • Guest

                            #3148
                            Thanks Eric

                            I like the last idea best as it involves the least amount of work. Same procedure for both the tank and side covers?
                            Originally posted by rustybronco
                            Either sand the existing clear, mid coat clear it and apply the stripes -then clear the whole shebang. OR, sand the existing clear, install the stripes and clear everything. OR use a wax and grease remover, install the stripes with no clear.

                            Comment

                            • rustybronco
                              Forum LongTimer
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                              • Jul 2005
                              • 14961
                              • Marysville, Michigan

                              #3149
                              Is this going to be done with aftermarket pin striping, or do you plan on using factory decal's?

                              If it's just hand applied pin striping tape, automotive dealers have been doing that for years with nothing applied over the top to protect them. Just try not to spill 'petrol' on them.

                              Originally posted by michaelj_444
                              Same procedure for both the tank and side covers?
                              The side covers on my '82 GS850G didn't have clear over the decals.
                              De-stinking Penelope http://thegsresources.com/_forum/sho...d.php?t=179245

                              http://www.thegsresources.com/_forum...35#post1625535

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                              • rustybronco
                                Forum LongTimer
                                Bard Award Winner
                                GSResource Superstar
                                Past Site Supporter
                                • Jul 2005
                                • 14961
                                • Marysville, Michigan

                                #3150
                                Replaced the ignition coil with a new one I bought off Ebay ($50 shipped). Now she should be good for another 30 years.

                                One project down... 20 more to go.

                                De-stinking Penelope http://thegsresources.com/_forum/sho...d.php?t=179245

                                http://www.thegsresources.com/_forum...35#post1625535

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