cylinder head bolts for what????

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  • portdave
    Forum Mentor
    Past Site Supporter
    • Jun 2008
    • 844
    • Rockledge, Florida

    #1

    cylinder head bolts for what????


    What are these side bolts for??? They were on the project GS1000 that I bought. All the other engines I have seen have no bolt there just flat machining.


    David
    1998 Suzuki Bandit
    1978 GS750 gone but not forgotten
    1978 GS1000 - gone
    1981 GS850 - gone
  • bwringer
    Forum LongTimer
    Bard Award Winner
    GSResource Superstar
    Past Site Supporter
    Super Site Supporter
    • Oct 2003
    • 17066
    • Indianapolis

    #2
    These are the ends of oil passages that are normally plugged -- I think it's usually an aluminum plug epoxied into place from the factory.

    Someone in the past must have had the cylinder head off and drilled out these plugs in order to better clean the passages. Then they tapped them and installed bolts.

    Looks like a sign someone was paying attention when they worked on the bike. Treasure this -- it's a rare thing to see...
    1983 GS850G, Cosmos Blue.
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    Please provide details. The GSR Hive Mind is nearly omniscient, but not yet clairvoyant.

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    • TeamDar
      Forum Sage
      Past Site Supporter
      • Nov 2008
      • 1137
      • St. Louis, MO

      #3
      Those are pipe plugs. Normally those oil ports are plugged with a pressed in aluminum plug. The smaller port is for pressure feed to the cam bearings. The large one is the oil return from the bucket bores.

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      • portdave
        Forum Mentor
        Past Site Supporter
        • Jun 2008
        • 844
        • Rockledge, Florida

        #4
        Thanks guys. Very interesting. There is also a few on the front near the intake boots and some sort of disk glued near the intake with some type of markings. I still need to get it running good but I rebuilt the carbs and did the valves. Now I need to work on the gas tank etc.
        David
        1998 Suzuki Bandit
        1978 GS750 gone but not forgotten
        1978 GS1000 - gone
        1981 GS850 - gone

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