Wonderful exuahst bolts/ head coming off

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  • BIG_brother

    #1

    Wonderful exuahst bolts/ head coming off

    MAN! I am ****ed!!!!!!!!!

    3 out of 8 snapped of... extractor wont get em out so off comes the damn head.
    Any tutorials on this?
  • GateKeeper

    #2
    drill it out



    fill it in with weld



    drill it out



    re tap



    all done and good as new

    Comment

    • 1980GS1000E
      Forum Sage
      Past Site Supporter
      • Aug 2007
      • 1665
      • San Diego, California, USA

      #3
      This is why you should change to studs once you get this repaired.
      Current Rides: 1980 Suzuki GS1000ET, 2006 H-D Fatboy, 2021 BMW K1600B

      Comment

      • GateKeeper

        #4
        Originally posted by 1980GS1000E
        This is why you should change to studs once you get this repaired.
        yup,,,,your right...

        unfortunately I could not find any studs, so I went with SS allen head cap bolts and use some anti seize.

        It actually surprised me how hard it was to find studs that were the right ones, actually so hard I didn't find them.....

        .

        Comment

        • 1980GS1000E
          Forum Sage
          Past Site Supporter
          • Aug 2007
          • 1665
          • San Diego, California, USA

          #5
          I just used a threaded rod and cut it into eight pieces.
          Current Rides: 1980 Suzuki GS1000ET, 2006 H-D Fatboy, 2021 BMW K1600B

          Comment

          • posplayr
            Forum LongTimer
            GSResource Superstar
            Past Site Supporter
            • Dec 2007
            • 23673
            • Tucson Az

            #6
            Originally posted by GateKeeper
            yup,,,,your right...

            unfortunately I could not find any studs, so I went with SS allen head cap bolts and use some anti seize.

            It actually surprised me how hard it was to find studs that were the right ones, actually so hard I didn't find them.....

            .
            I have springs and quick release spigots on my so I don't have to remove my bolts, but if I did I would probably put thread inserts into the head as well if using bolts. You could always do it later but the access will not be as good as with the engine out of the frame.

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