GS1100 Crank turns 180* then catches

[DFWSpeedster]

So today I go out to install my new clutch basket and I try to rotate the crank and it only rotates about 180* before it catches on something! I pulled the stator cover to see if something was stuck, the valve cover to see if a valve was stuck, and I don't see anything that's stopping it!

any suggestions?

[tkent02]

Cam timing?

[DFWSpeedster]

Cam timing?

I thought about that, but I hadn't even touched the valve cover prior to this. I can hear a metal-on-metal collision ever so slightly. I'm totally baffled.

[tkent02]

Still I'd check it. Did you have the tensioner out at all?

[DFWSpeedster]

Still I'd check it. Did you have the tensioner out at all?

I'll check it out. I figure at this point that's really the only culprit.

[DFWSpeedster]

I mean, if the crank isnt catching on the clutch basket(removed), the cylinders aren't stuck, then the only two things it could be are incorrect timing or incorrect cam chain tension right?

[tkent02]

Unless a screw or something fell in and is hitting something, yes.

I don't think incorrect tension can do it, unless the chain skipped a few teeth while it was loose.

[DFWSpeedster]

So it looks like I'm going to remove the head to see what's going on. Any chance I can do that without taking the engine off the frame?

[tkent02]

No, just pop the valve cover off and check the cam timing. Easy stuff.

[DFWSpeedster]

No, just pop the valve cover off and check the cam timing. Easy stuff.

Timing looks good, I suppose I'll disconnect the cam chain from the cams and freely rotate each cam and the crank to figure out which one is getting stuck.

[Nessism]

You might want to look at the basket teeth, and the matching teeth on the crank. Maybe a piece of debris is stuck down into one of the teeth.

[tkent02]

The clutch is not installed.

[blowerbike]

if he did nothing but R&R the basket then why remove the head?

[tkent02]

His idea, there's no reason to pull the head. I never got an answer to the question about if he did anything with the cam chain tensioner, if he did it's possible the chain slipped a few teeth.

[blowerbike]

~no bueno~