Valve lapping questions ? compressor suggestion, lapping compound, is it even needed?
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1981 GS750L - Owned since 1990 when graduated high school and since have been discovering all the things not disclosed by seller.
1983 GS750E - bought in 2016 as a rough runner to use while rebuilding 81L and then to combine with ES to make one good one
1983 GS750ES - bought in Toronto in 2015 on a lark as a non-runner, missing front cowling and exhaust - If you have a 1983 750ES front cowling let me know! Blue would be nice -
The process of removing the head has already disturbed the seal on the base gasket, most likely rendering it useless, but you won't know until you get the engine all back together and find that it leaks. Like you say, it's only $11 (now), but it's another $200 gasket kit if you need to do it over.Yeah, what’s another $80 OEM ($30 aftermarket) but if I don’t need to touch the valves, I’m inclined to leave in what is in there. ... That would require reseating the cylinders no? Pricewise not much $11 gasket and 4x$5 orings. Really inclined to leave this one alone considering the cylinder work and the issues of maybe not seating the rings right.
Turn the head upside down with all the valves installed and closed. Pour some gasoline into the cumbustion chamber, let it sit for a while. If the valves leak, the gas level in the chamber will go down.
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mine: 2000 Honda GoldWing GL1500SE and 1980 GS850G'K' "Junior"
hers: 1982 GS850GL - "Angel" and 1969 Suzuki T250 Scrambler
#1 son: 1986 Yamaha Venture Royale 1300 and 1982 GS650GL "Rat Bagger"
#2 son: 1980 GS1000G
Family Portrait
Siblings and Spouses
Mom's first ride
Want a copy of my valve adjust spreadsheet for your 2-valve per cylinder engine? Send me an e-mail request (not a PM)
(Click on my username in the upper-left corner for e-mail info.)Comment
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sounds like a plan to me...I was going to not us the cups/sticks and either use the tube over the stem and pull/turn or the hose on the end of the drill a'la the manual on Basscliff's site http://gsarchive.bwringer.com/storag...LAP_VALVES.pdfComment
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I was going to offer my suggestion how to do it until I clicked on the link.
Those are MY grubby hands in those pictures.
.sigpic
mine: 2000 Honda GoldWing GL1500SE and 1980 GS850G'K' "Junior"
hers: 1982 GS850GL - "Angel" and 1969 Suzuki T250 Scrambler
#1 son: 1986 Yamaha Venture Royale 1300 and 1982 GS650GL "Rat Bagger"
#2 son: 1980 GS1000G
Family Portrait
Siblings and Spouses
Mom's first ride
Want a copy of my valve adjust spreadsheet for your 2-valve per cylinder engine? Send me an e-mail request (not a PM)
(Click on my username in the upper-left corner for e-mail info.)Comment
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OK, let.s say to do the base gasket, what does that involve as far as dealing with he cylinders? Ring compressor? If I.m that far, should I replace the rings and hone he cylinders? If I just put the cylinder head back with the old rings what other issues am I causing?Also, my base gasket shows some o-rings, do those get replaced if the base gasket does? See schematic link aboveLet me know because at this time I.m thinking of doing the gas test on the valves and if that passes put the thing back together take my chances on the base gasket and stop this trip down the rabbit hole.The process of removing the head has already disturbed the seal on the base gasket, most likely rendering it useless, but you won't know until you get the engine all back together and find that it leaks. Like you say, it's only $11 (now), but it's another $200 gasket kit if you need to do it over..1981 GS750L - Owned since 1990 when graduated high school and since have been discovering all the things not disclosed by seller.
1983 GS750E - bought in 2016 as a rough runner to use while rebuilding 81L and then to combine with ES to make one good one
1983 GS750ES - bought in Toronto in 2015 on a lark as a non-runner, missing front cowling and exhaust - If you have a 1983 750ES front cowling let me know! Blue would be niceComment
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1981 GS750L - Owned since 1990 when graduated high school and since have been discovering all the things not disclosed by seller.
1983 GS750E - bought in 2016 as a rough runner to use while rebuilding 81L and then to combine with ES to make one good one
1983 GS750ES - bought in Toronto in 2015 on a lark as a non-runner, missing front cowling and exhaust - If you have a 1983 750ES front cowling let me know! Blue would be niceComment
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With only 14k on the engine there is no urgency to do the rings, although some people just do them as a matter of course when the engine is apart.
I would most definitely pull the cylinder and replace the base gasket while the head is off.
Be sure to use OEM Suzuki gaskets if you value oil tightness.Ed
To measure is to know.
Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182
Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846
Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf
KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-ResurrectionComment
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so whet am I in for if I take off the cylinder? how hard is it to get the cylinders back in and do I need ny special tools?1981 GS750L - Owned since 1990 when graduated high school and since have been discovering all the things not disclosed by seller.
1983 GS750E - bought in 2016 as a rough runner to use while rebuilding 81L and then to combine with ES to make one good one
1983 GS750ES - bought in Toronto in 2015 on a lark as a non-runner, missing front cowling and exhaust - If you have a 1983 750ES front cowling let me know! Blue would be niceComment
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Andrew, it's not hard to install the cylinder. Please do some research, there are countless threads on how to pinch in the rings and make ring compressor tools.Ed
To measure is to know.
Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182
Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846
Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf
KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-ResurrectionComment
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sigpic
mine: 2000 Honda GoldWing GL1500SE and 1980 GS850G'K' "Junior"
hers: 1982 GS850GL - "Angel" and 1969 Suzuki T250 Scrambler
#1 son: 1986 Yamaha Venture Royale 1300 and 1982 GS650GL "Rat Bagger"
#2 son: 1980 GS1000G
Family Portrait
Siblings and Spouses
Mom's first ride
Want a copy of my valve adjust spreadsheet for your 2-valve per cylinder engine? Send me an e-mail request (not a PM)
(Click on my username in the upper-left corner for e-mail info.)Comment

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