Valve lapping questions ? compressor suggestion, lapping compound, is it even needed?

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  • Andrew Vanis
    Forum Mentor
    Past Site Supporter
    • Apr 2013
    • 382
    • Albuquerque, NM

    #16
    Originally Posted by tkent02
    Check with gasoline in the combustion chambers, if it's not leaking



    How?.



    Found this which was insightful. will try that.......

    1981 GS750L - Owned since 1990 when graduated high school and since have been discovering all the things not disclosed by seller.
    1983 GS750E - bought in 2016 as a rough runner to use while rebuilding 81L and then to combine with ES to make one good one
    1983 GS750ES - bought in Toronto in 2015 on a lark as a non-runner, missing front cowling and exhaust - If you have a 1983 750ES front cowling let me know! Blue would be nice

    Comment

    • Steve
      GS Whisperer
      • Jun 2005
      • 35925
      • southwest oHIo

      #17
      Originally posted by Andrew Vanis
      Yeah, what’s another $80 OEM ($30 aftermarket) but if I don’t need to touch the valves, I’m inclined to leave in what is in there. ... That would require reseating the cylinders no? Pricewise not much $11 gasket and 4x$5 orings. Really inclined to leave this one alone considering the cylinder work and the issues of maybe not seating the rings right.
      The process of removing the head has already disturbed the seal on the base gasket, most likely rendering it useless, but you won't know until you get the engine all back together and find that it leaks. Like you say, it's only $11 (now), but it's another $200 gasket kit if you need to do it over.


      Originally posted by Andrew Vanis
      Originally Posted by tkent02
      Check with gasoline in the combustion chambers, if it's not leaking



      How?.
      Turn the head upside down with all the valves installed and closed. Pour some gasoline into the cumbustion chamber, let it sit for a while. If the valves leak, the gas level in the chamber will go down.

      .
      sigpic
      mine: 2000 Honda GoldWing GL1500SE and 1980 GS850G'K' "Junior"
      hers: 1982 GS850GL - "Angel" and 1969 Suzuki T250 Scrambler
      #1 son: 1986 Yamaha Venture Royale 1300 and 1982 GS650GL "Rat Bagger"
      #2 son: 1980 GS1000G
      Family Portrait
      Siblings and Spouses
      Mom's first ride
      Want a copy of my valve adjust spreadsheet for your 2-valve per cylinder engine? Send me an e-mail request (not a PM)
      (Click on my username in the upper-left corner for e-mail info.)

      Comment

      • blowerbike
        Forum Guru
        GSResource Superstar
        • Aug 2008
        • 7057
        • Ohio Closer to KY Than Cleveland

        #18
        Originally posted by Andrew Vanis
        I was going to not us the cups/sticks and either use the tube over the stem and pull/turn or the hose on the end of the drill a'la the manual on Basscliff's site http://gsarchive.bwringer.com/storag...LAP_VALVES.pdf
        sounds like a plan to me...

        Comment

        • Steve
          GS Whisperer
          • Jun 2005
          • 35925
          • southwest oHIo

          #19
          I was going to offer my suggestion how to do it until I clicked on the link.

          Those are MY grubby hands in those pictures.

          .
          sigpic
          mine: 2000 Honda GoldWing GL1500SE and 1980 GS850G'K' "Junior"
          hers: 1982 GS850GL - "Angel" and 1969 Suzuki T250 Scrambler
          #1 son: 1986 Yamaha Venture Royale 1300 and 1982 GS650GL "Rat Bagger"
          #2 son: 1980 GS1000G
          Family Portrait
          Siblings and Spouses
          Mom's first ride
          Want a copy of my valve adjust spreadsheet for your 2-valve per cylinder engine? Send me an e-mail request (not a PM)
          (Click on my username in the upper-left corner for e-mail info.)

          Comment

          • Andrew Vanis
            Forum Mentor
            Past Site Supporter
            • Apr 2013
            • 382
            • Albuquerque, NM

            #20
            Originally posted by Steve
            The process of removing the head has already disturbed the seal on the base gasket, most likely rendering it useless, but you won't know until you get the engine all back together and find that it leaks. Like you say, it's only $11 (now), but it's another $200 gasket kit if you need to do it over..
            OK, let.s say to do the base gasket, what does that involve as far as dealing with he cylinders? Ring compressor? If I.m that far, should I replace the rings and hone he cylinders? If I just put the cylinder head back with the old rings what other issues am I causing?Also, my base gasket shows some o-rings, do those get replaced if the base gasket does? See schematic link aboveLet me know because at this time I.m thinking of doing the gas test on the valves and if that passes put the thing back together take my chances on the base gasket and stop this trip down the rabbit hole.
            1981 GS750L - Owned since 1990 when graduated high school and since have been discovering all the things not disclosed by seller.
            1983 GS750E - bought in 2016 as a rough runner to use while rebuilding 81L and then to combine with ES to make one good one
            1983 GS750ES - bought in Toronto in 2015 on a lark as a non-runner, missing front cowling and exhaust - If you have a 1983 750ES front cowling let me know! Blue would be nice

            Comment

            • Andrew Vanis
              Forum Mentor
              Past Site Supporter
              • Apr 2013
              • 382
              • Albuquerque, NM

              #21
              Originally posted by Steve
              I was going to offer my suggestion how to do it until I clicked on the link.

              Those are MY grubby hands in those pictures.

              .
              FYI, your video cited no longer plays
              1981 GS750L - Owned since 1990 when graduated high school and since have been discovering all the things not disclosed by seller.
              1983 GS750E - bought in 2016 as a rough runner to use while rebuilding 81L and then to combine with ES to make one good one
              1983 GS750ES - bought in Toronto in 2015 on a lark as a non-runner, missing front cowling and exhaust - If you have a 1983 750ES front cowling let me know! Blue would be nice

              Comment

              • Nessism
                Forum LongTimer
                GSResource Superstar
                Past Site Supporter
                Super Site Supporter
                • Mar 2006
                • 35790
                • Torrance, CA

                #22
                With only 14k on the engine there is no urgency to do the rings, although some people just do them as a matter of course when the engine is apart.

                I would most definitely pull the cylinder and replace the base gasket while the head is off.

                Be sure to use OEM Suzuki gaskets if you value oil tightness.
                Ed

                To measure is to know.

                Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

                Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

                Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

                KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

                Comment

                • Andrew Vanis
                  Forum Mentor
                  Past Site Supporter
                  • Apr 2013
                  • 382
                  • Albuquerque, NM

                  #23
                  so whet am I in for if I take off the cylinder? how hard is it to get the cylinders back in and do I need ny special tools?
                  1981 GS750L - Owned since 1990 when graduated high school and since have been discovering all the things not disclosed by seller.
                  1983 GS750E - bought in 2016 as a rough runner to use while rebuilding 81L and then to combine with ES to make one good one
                  1983 GS750ES - bought in Toronto in 2015 on a lark as a non-runner, missing front cowling and exhaust - If you have a 1983 750ES front cowling let me know! Blue would be nice

                  Comment

                  • Nessism
                    Forum LongTimer
                    GSResource Superstar
                    Past Site Supporter
                    Super Site Supporter
                    • Mar 2006
                    • 35790
                    • Torrance, CA

                    #24
                    Andrew, it's not hard to install the cylinder. Please do some research, there are countless threads on how to pinch in the rings and make ring compressor tools.
                    Ed

                    To measure is to know.

                    Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

                    Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

                    Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

                    KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

                    Comment

                    • Steve
                      GS Whisperer
                      • Jun 2005
                      • 35925
                      • southwest oHIo

                      #25
                      Originally posted by Andrew Vanis
                      FYI, your video cited no longer plays
                      Yes, that has been noted, but that is up to BassCliff and his website skills to fix.

                      I see him pop in occasionally, but probably not often enough or long enough to note some of the problems that have popped up with his site.

                      .
                      sigpic
                      mine: 2000 Honda GoldWing GL1500SE and 1980 GS850G'K' "Junior"
                      hers: 1982 GS850GL - "Angel" and 1969 Suzuki T250 Scrambler
                      #1 son: 1986 Yamaha Venture Royale 1300 and 1982 GS650GL "Rat Bagger"
                      #2 son: 1980 GS1000G
                      Family Portrait
                      Siblings and Spouses
                      Mom's first ride
                      Want a copy of my valve adjust spreadsheet for your 2-valve per cylinder engine? Send me an e-mail request (not a PM)
                      (Click on my username in the upper-left corner for e-mail info.)

                      Comment

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