FZ1 Rod Bearings

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  • GS1150Pilot
    Forum LongTimer
    Past Site Supporter
    • Nov 2013
    • 18917
    • MoN, AZ

    #16
    Originally posted by ddaniels
    I ended up buying this one. Thanks.
    That's cool. I loved my FZ1. Only put 55K on it, but it was a phenomenal machine. Cheers!
    "Thought he, it is a wicked world in all meridians; I'll die a pagan."
    ~Herman Melville

    2016 1200 Superlow
    1982 CB900f

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    • ddaniels
      Forum Guru
      • Aug 2009
      • 5590
      • Dayton, OH

      #17
      Finally got that sucker out.
      20201013_120533(1).jpg
      Current Bikes:
      2001 Yamaha FZ1 (bought same one back)

      Comment

      • ddaniels
        Forum Guru
        • Aug 2009
        • 5590
        • Dayton, OH

        #18
        Empty crankcase.
        20201013_120527(1).jpg
        Current Bikes:
        2001 Yamaha FZ1 (bought same one back)

        Comment

        • Guest

          #19
          What's the plan? New rod & main bearings? Might want to fully disassemble and blow compressed air through the oil passages to make sure there's no residual metal/plastic bits hiding out in there. Also maybe disassemble and clean the oil pump to ensure no detritus is lurking there as well.

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          • Nessism
            Forum LongTimer
            GSResource Superstar
            Past Site Supporter
            Super Site Supporter
            • Mar 2006
            • 35790
            • Torrance, CA

            #20
            Originally posted by 80GS1000
            What's the plan? New rod & main bearings? Might want to fully disassemble and blow compressed air through the oil passages to make sure there's no residual metal/plastic bits hiding out in there. Also maybe disassemble and clean the oil pump to ensure no detritus is lurking there as well.
            Gonna need at least one new/used rod too.
            Ed

            To measure is to know.

            Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

            Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

            Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

            KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

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            • Guest

              #21
              Originally posted by Nessism
              Gonna need at least one new/used rod too.
              +1. Are there any torque to yield bolts on this motor? Those bolts would need to be replaced as well. My GSXR cylinder head bolts were like that - had to toss the old ones and buy a new set.

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              • Redman
                Forum LongTimer
                Past Site Supporter
                • Mar 2004
                • 13724
                • Michigan, west Michigan

                #22
                Originally posted by ddaniels
                I think I may need another crank. Looks scored.
                [ATTACH=CONFIG]61839[/ATTACH]
                Originally posted by ddaniels
                That thing really got hot. Before pulling the cap off, I could grab it and rattle it back and forth, hense my mysterious engine rattle. One half of the bearing was rotated halfway overlapping the other half.
                [ATTACH=CONFIG]61840[/ATTACH]
                ew, on its way to a catastrophic failure, eh.

                Good that you noticed the sound.
                http://webpages.charter.net/ddvrnr/GS850_1100_Emblems.jpg
                Had 850G for 14 years. Now have GK since 2005.
                GK at IndyMotoGP Suzuki Display... ... GK on GSResources Page ... ... Euro Trash Ego Machine .. ..3 mo'cykls.... update 2 mocykl


                https://imgur.com/YTMtgq4

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                • ddaniels
                  Forum Guru
                  • Aug 2009
                  • 5590
                  • Dayton, OH

                  #23
                  Crank and piston rod, along with bolts and bearings are on the way. Going to try and reuse the crank bearings as they are all in good shape, as well as the rod bearings in the other three cylinders. I'll check clearances with platigage first.

                  I had already rebuilt the oil/water pump after this happened when I noticed what looked like coolant in the oil.

                  Good idea about blowing air through.
                  Current Bikes:
                  2001 Yamaha FZ1 (bought same one back)

                  Comment

                  • Wingsconsin
                    Forum Sage
                    Past Site Supporter
                    • Jan 2013
                    • 1725
                    • Sussex Wisconsin

                    #24
                    " It ran when I parked it "

                    Best wishes for the re-birth

                    Comment

                    • ddaniels
                      Forum Guru
                      • Aug 2009
                      • 5590
                      • Dayton, OH

                      #25
                      Yes it did. And will will again. Crank is in and crank case halves back together. Bottom end is back together except for oil pan. Waiting on gaskets. Clutch is in and buttoned up. Making progress.
                      Current Bikes:
                      2001 Yamaha FZ1 (bought same one back)

                      Comment

                      • Nessism
                        Forum LongTimer
                        GSResource Superstar
                        Past Site Supporter
                        Super Site Supporter
                        • Mar 2006
                        • 35790
                        • Torrance, CA

                        #26
                        The crank and rod bearings are color coded for selective fitting. Do you have a factory manual for your bike and have you checked the codes?
                        Ed

                        To measure is to know.

                        Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

                        Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

                        Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

                        KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

                        Comment

                        • ddaniels
                          Forum Guru
                          • Aug 2009
                          • 5590
                          • Dayton, OH

                          #27
                          Originally posted by Nessism
                          The crank and rod bearings are color coded for selective fitting. Do you have a factory manual for your bike and have you checked the codes?
                          Yes and all is well. Thanks.
                          Current Bikes:
                          2001 Yamaha FZ1 (bought same one back)

                          Comment

                          • rphillips
                            Forum Guru
                            Past Site Supporter
                            Super Site Supporter
                            • Jun 2005
                            • 7618
                            • Norene TN

                            #28
                            I never remember seeing this problem on an old roller bearing crankshaft. Probably why I'm still liking them.
                            1983 GS1100E, 1983 CB1100F, 1991 GSX1100G, 1996 Kaw. ZL600 Eliminator, 1999 Bandit 1200S, 2005 Bandit 1200S, 2000 Kaw. ZRX 1100

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                            • ddaniels
                              Forum Guru
                              • Aug 2009
                              • 5590
                              • Dayton, OH

                              #29
                              Originally posted by rphillips
                              I never remember seeing this problem on an old roller bearing crankshaft. Probably why I'm still liking them.
                              Indeed but it would not normally happen without inducing a problem as I did.
                              Current Bikes:
                              2001 Yamaha FZ1 (bought same one back)

                              Comment

                              • ddaniels
                                Forum Guru
                                • Aug 2009
                                • 5590
                                • Dayton, OH

                                #30
                                It's alive! I'll be taking the maiden voyage tomorrow. No more low end rattle either.
                                Current Bikes:
                                2001 Yamaha FZ1 (bought same one back)

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