Re installing sending unit

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  • Guest

    #1

    Re installing sending unit

    My 82 1100E is just about done with the paint, I plan to install the tank this weekend. When I stripped down last weekend I pulled the sending unit out. I have tried for days to find a new rubber o gasket but could not find anywhere. The old one is a little tired looking but not torn. Does anyone recommend any sealer when I install back this weekend? If so what kind and where? I want to thank all of you all for your input and me getting my old dream bike up and running! I cant wait to do some fall riding on her this year. Brian
  • salty_monk
    Forum LongTimer
    GSResource Superstar
    Past Site Supporter
    Super Site Supporter
    • Oct 2006
    • 14002
    • London, UK to Redondo Beach, California

    #2
    If the O ring is in good shape you shouldn't need any sealer. I've never used any.
    1980 GS1000G - Sold
    1978 GS1000E - Finished!
    1980 GS550E - Fixed & given to a friend
    1983 GS750ES Special - Sold
    2009 KLR 650 - Sold - gone to TX!
    1982 GS1100G - Rebuilt and finished. - Sold
    2009 TE610 - Dual Sporting around dreaming of Dakar..... - FOR SALE!

    www.parasiticsanalytics.com

    TWINPOT BRAKE UPGRADE LINKY: http://www.thegsresources.com/_forum...e-on-78-Skunk/

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    • rphillips
      Forum Guru
      Past Site Supporter
      Super Site Supporter
      • Jun 2005
      • 7618
      • Norene TN

      #3
      Should be a flat gasket on the sending unit, I don't remember an "O" ring. If a round, flat gasket, it shouldn't be a problem to make a new one, especially if you have an untorn one to use for a pattern.
      1983 GS1100E, 1983 CB1100F, 1991 GSX1100G, 1996 Kaw. ZL600 Eliminator, 1999 Bandit 1200S, 2005 Bandit 1200S, 2000 Kaw. ZRX 1100

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      • Rob S.
        Forum Guru
        Past Site Supporter
        • Dec 2013
        • 9395
        • New York City

        #4
        How about some pics of your bike, which BTW is the pinnacle of air cooled superbikedom?
        1982 GS1100E V&H "SS" exhaust, APE pods, 1150 oil cooler, 140 speedo, 99.3 rear wheel HP, black engine, '83 red

        2016 XL883L sigpic Two-tone blue and white. Almost 42 hp! Status: destroyed, now owned by the insurance company. The hole in my memory starts an hour before the accident and ends 24 hours after.

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        • craz1
          Forum Mentor
          • Nov 2021
          • 108
          • Coeur D Alene ID

          #5
          I looked at the 82 GS1100E on partzilla and they don't show a sending unit for that model. Now I have an 82 GS1100GL which does have a sending unit that is used on many other bikes and it looks like this and is available. I would replace it.
          https://www.partzilla.com/product/su...12ea9faaaae5d3

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          • Rich82GS750TZ
            Forum Guru
            Past Site Supporter
            Super Site Supporter
            • Jun 2018
            • 5576
            • Mifflinburg, PA / Land of Tar & Chip

            #6
            Sending Unit and its gasket are on the fuel cock page and the full round one (#9) is still available. The half-round gasket (#13) is apparently not.

            https://www.partshark.com/oemparts/a...ebd2/fuel-cock

            Partzilla does, in fact, show both # 9 & # 13 gaskets as available.
            https://www.partzilla.com/catalog/su...100e/fuel-cock

            Last edited by Rich82GS750TZ; 08-28-2022, 12:42 PM.
            Links

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            • Guest

              #7
              Thank you Rich for the info on the gasket I ordered one up. Thanks again Brian

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              • Rich82GS750TZ
                Forum Guru
                Past Site Supporter
                Super Site Supporter
                • Jun 2018
                • 5576
                • Mifflinburg, PA / Land of Tar & Chip

                #8


                I case you need help getting the sending unit back in the tank, here's a short video.

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