Help with petcock

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  • Scratcher09
    • Jan 2026

    #1

    Help with petcock

    My petcock has never work properly. It flows no matter what the position of the valve. I rebuilt the carbs, cleaned the tank, and it runs well now but I'm having a problem with the petcock. I dis assembled it and it was in bad shape. The diaphragm was in pieces. On the valve side there were two thin metal pieces that were just loose inside there. I don't know how they are suppose to be positioned. Does anyone know how these pieces are suppose to fit together?
  • Nessism
    Forum LongTimer
    GSResource Superstar
    Past Site Supporter
    Super Site Supporter
    • Mar 2006
    • 35787
    • Torrance, CA

    #2
    Those little pieces are springs that fit down into the bottom of the main body. Never seen them come loose like that. Good luck. Consider buying a new assembly.
    Ed

    To measure is to know.

    Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

    Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

    Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

    KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

    Comment

    • Guest

      #3
      That petcock is junk
      Spend the money and get another one.

      Comment

      • tkent02
        Forum LongTimer
        Past Site Supporter
        • Jan 2006
        • 35571
        • Near South Park

        #4
        Yeah, petcocks are kind of important, what with a few gallons of flamable liquids an inch in front of your balls, a couple inches above a large mass of hot metal, and even hotter pipes, with thirty year old wires containing sparks running through the area. Big powerful sparks.

        Get a new petcock and forget about it for another thirty years.
        http://img.photobucket.com/albums/v5...tatesMap-1.jpg

        Life is too short to ride an L.

        Comment

        • ShadowFocus603

          #5

          Comment

          • Guest

            #6
            Yup that one is junk. Ease your pain and buy a new one.

            Comment

            • Scratcher09

              #7
              Picked up a used one at a salvage yard for $5. Once I opened it up I discovered I got lucky because looks like it had recently been rebuild--filter screen and diaphragm look new.

              Comment

              • JTGS850GL
                Forum Guru
                Past Site Supporter
                • Aug 2013
                • 9735
                • GA

                #8
                Good luck. Many have had issues with rebuilds.
                http://img633.imageshack.us/img633/811/douMvs.jpg
                1980 GS1000GT (Daily rider with a 1983 1100G engine)
                1998 Honda ST1100 (Daily long distance rider)
                1982 GS850GLZ (Daily rider when the weather is crap)

                Darn, with so many daily riders it's hard to decide which one to jump on next.;)

                JTGS850GL aka Julius

                GS Resource Greetings

                Comment

                • tkent02
                  Forum LongTimer
                  Past Site Supporter
                  • Jan 2006
                  • 35571
                  • Near South Park

                  #9
                  It depends on the model. On some the rebuild kits don't fit at all, on others they work fine if the petcock isn't too corroded. If it works for $5 you done good.
                  http://img.photobucket.com/albums/v5...tatesMap-1.jpg

                  Life is too short to ride an L.

                  Comment

                  • Scratcher09

                    #10
                    The petcock works fine. Moving on to my next obstacle. The bike came with Uni pods so I need to resolve jetting issue. It runs okay while it's cold but once it warms up it will not pull past 5K rpms. Gonna shim the jet needle and figure out the jetting--but that will be another thread.

                    Comment

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