Manual (Pingel) Petcock Adapter

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  • garagepunkfan
    • Feb 2026

    #1

    Manual (Pingel) Petcock Adapter

    I bought a used Pingel petcock off that auction site and did not really like the generic adapter plate Pingel sells so i made my own. it accepts all stock Suzuki gaskets. pix....












  • Guest

    #2
    Why didn't you make a petcock?
    Your reserve will be much less with that adapter plate extension.

    Comment

    • blowerbike
      Forum Guru
      GSResource Superstar
      • Aug 2008
      • 7057
      • Ohio Closer to KY Than Cleveland

      #3
      nice machine work but i agree with bill...less reserve capacity now.

      Comment

      • Guest

        #4
        Very nice machine work my concern would be how far the valve would hang down

        Comment

        • garagepunkfan

          #5
          thanks for the supportive comments guys. when assembled, the standpipe ports are in a comparable position to the oem petcock and it hangs no lower than the oem unit. closeup pics make it seem large but its tiny; less than an inch tall.

          Comment

          • blowerbike
            Forum Guru
            GSResource Superstar
            • Aug 2008
            • 7057
            • Ohio Closer to KY Than Cleveland

            #6
            the pingle reserve capacity is given from the thinner adapter that pingle sells for there valves.
            you would guage off of this rather than comparing to a factory fuel valve.
            maybe not enough fuel difference to tell but i think the pingle plate is 3/8".
            again nice machine work..

            Comment

            • tfb

              #7
              stunning work

              Stunning work there. So you lose a little of the reserve, no big deal: Adjust it, it's not that hard!
              So would you produce these for fellow GSers? And if so could you give us an approx idea of cost?

              Cheers, Mike.

              Comment

              • posplayr
                Forum LongTimer
                GSResource Superstar
                Past Site Supporter
                • Dec 2007
                • 23673
                • Tucson Az

                #8
                It is very nice work. It seems like it would be straight forward to recess the pintos to the same depth as their original plate.

                Comment

                • blowerbike
                  Forum Guru
                  GSResource Superstar
                  • Aug 2008
                  • 7057
                  • Ohio Closer to KY Than Cleveland

                  #9
                  ummm, then you would have little to no threads NPT...ya know?
                  pintos...and beans or a ford product?
                  those not so often used words get me every time...though i do love pintos and cheese....mmmmm
                  Last edited by blowerbike; 08-23-2014, 08:52 AM.

                  Comment

                  • blowerbike
                    Forum Guru
                    GSResource Superstar
                    • Aug 2008
                    • 7057
                    • Ohio Closer to KY Than Cleveland

                    #10
                    i do like being able to use the factory o-ring though..
                    can i assume this is free hand or was CNC produced?

                    Comment

                    • garagepunkfan

                      #11
                      blowerbike, this was made on a Fadal CNC mill using GibbsCam software to draw the geometry and program the code. design is mine; reverse engineering by inspection of the factory petcock to obtain critical dimensions. that o-ring groove would be a tough deal on a manual mill.

                      for those that inquired about buying one, i'd love to, but for personal projects, my work requires that i do things only for myself, on my own time, and not for resale. for the benefit of using their machines i feel obliged to honor that agreement. the goal within the next 5 years or so is to have my own CNC, or two

                      Comment

                      • Guest

                        #12
                        Sure is some purdy machine work there for sure.

                        Comment

                        • blowerbike
                          Forum Guru
                          GSResource Superstar
                          • Aug 2008
                          • 7057
                          • Ohio Closer to KY Than Cleveland

                          #13
                          Originally posted by garagepunkfan
                          blowerbike, this was made on a Fadal CNC mill using GibbsCam software to draw the geometry and program the code. design is mine; reverse engineering by inspection of the factory petcock to obtain critical dimensions. that o-ring groove would be a tough deal on a manual mill.

                          for those that inquired about buying one, i'd love to, but for personal projects, my work requires that i do things only for myself, on my own time, and not for resale. for the benefit of using their machines i feel obliged to honor that agreement. the goal within the next 5 years or so is to have my own CNC, or two
                          way above my pay grade but very very cool.

                          Comment

                          • Grimly
                            Forum Guru
                            Past Site Supporter
                            Super Site Supporter
                            • Sep 2012
                            • 5764
                            • Ireland

                            #14
                            It's a nice looking bit of machining. When you get your own machine, let us know and I'll likely have a petcock adapter (or similar) from you.
                            Dave
                            '79 GS850GN '80 GS850GT
                            Only a dog knows why a motorcyclist sticks his head out of a car window

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