Grease new o-rings between cylinder head and carb boots?

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  • Guest

    #1

    Grease new o-rings between cylinder head and carb boots?

    Hello,

    I am replacing the o-rings between the cylinder head and the intake boots on my 1982 GS1100GK.

    Should I install the o-rings dry or with some kind of grease?

    While I am at it: I am also replacing the pet cock. Should some kind of fuel-resistant grease be used for the o-ring?

    Thank you!
  • salty_monk
    Forum LongTimer
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    • Oct 2006
    • 14002
    • London, UK to Redondo Beach, California

    #2
    I always use some grease on the O-rings, it helps to hold them in place in the groove whilst fitting. In the past I've used the blue hi temp stuff, the black lithium stuff, copper grease...
    I think you could probably even use vaseline for this, wouldn't really matter.
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    • LAB3
      Forum Sage
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      • Mar 2018
      • 3493
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      #3
      I put a couple of dabs of hi temp RTV on mine to hold 'em in place.
      2001 Kawasaki Voyager XII (Current bike)
      1982 GS450txz (former bike)

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      • bwringer
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        • Oct 2003
        • 17066
        • Indianapolis

        #4
        Originally posted by LAB3
        I put a couple of dabs of hi temp RTV on mine to hold 'em in place.
        Just to be clear, RTV dissolves with astonishing speed when confronted with gasoline vapor. (Source: penniless me in college trying to get a few more weeks out of my GS400's carb boots so I could get to work and class...)

        RTV won't really hurt anything here, but it's messy. Overall, grease is the safest choice.

        In general, o-rings should ALWAYS be lubricated before installing. It helps prevent installation damage, and helps ensure the o-ring can move and squish properly for a good seal. A dab of grease or engine oil are always safe choices.
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        • LAB3
          Forum Sage
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          • Mar 2018
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          #5
          Originally posted by bwringer
          Just to be clear, RTV dissolves with astonishing speed when confronted with gasoline vapor. (Source: penniless me in college trying to get a few more weeks out of my GS400's carb boots so I could get to work and class...)

          RTV won't really hurt anything here, but it's messy. Overall, grease is the safest choice.

          In general, o-rings should ALWAYS be lubricated before installing. It helps prevent installation damage, and helps ensure the o-ring can move and squish properly for a good seal. A dab of grease or engine oil are always safe choices.
          The idea is to hold them in place, not seal it up. When you pack everything you own on your bike to live on the road a good part of the year you learn to have several uses for the things you carry, not much different than back packing.
          2001 Kawasaki Voyager XII (Current bike)
          1982 GS450txz (former bike)

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          • Guest

            #6
            I use dielectric grease. It holds O-rings in place especially the one for the oil filter. It will not hurt the O-rings. I usually fill the channel squash them in and wipe the surface of excess grease. It goes away quickly with heat.

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            • fastbysuzuki
              Forum Mentor
              Past Site Supporter
              • Nov 2012
              • 996
              • Wyre, Lancashire.uk

              #7
              Use any grease you have in the garage it's only there to hold the oring in place personally I use silicone grease. The oring is made out of Viton which is pretty impervious to most things. ( but not brake fluid)
              The big guy up there rides a Suzuki (this I know)
              1981 gs850gx

              1999 RF900
              past bikes. RF900
              TL1000s
              Hayabusa
              gsx 750f x2
              197cc Francis Barnett
              various British nails

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              • Agemax
                Forum Guru
                • Apr 2008
                • 8371
                • plymouth uk

                #8
                I use Dow corning high temperature vacuum grease.
                1978 GS1085.

                Just remember, an opinion without 3.14 is just an onion!

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                • Steve
                  GS Whisperer
                  • Jun 2005
                  • 35925
                  • southwest oHIo

                  #9
                  I will use either Vaseline or wheel bearing grease, whichever I see first.

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                  • ddaniels
                    Forum Guru
                    • Aug 2009
                    • 5590
                    • Dayton, OH

                    #10
                    Grease also helps to prevent the o ring from twisting. Grease here.
                    Current Bikes:
                    2001 Yamaha FZ1 (bought same one back)

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