Solid State Power Box

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  • Dogma
    Forum Guru
    • Sep 2007
    • 7142
    • Mason, OH (SW)

    #196
    Originally posted by posplayr
    Status Update 1/17/2014

    The first 10 units of the Solid State Power Box with the Rev C PCB's (no red wires) have been completed and delivered. See this video and an overview of the capability and installation.

    http://www.youtube.com/watch?v=NBA4J...ature=youtu.be
    Video is marked private.
    Dogma
    --
    O LORD, be gracious to me; heal me, for I have sinned against you! - David

    Skeptical scrutiny is the means, in both science and religion, by which deep insights can be winnowed from deep nonsense. - Carl Sagan

    --
    '80 GS850 GLT
    '80 GS1000 GT
    '01 ZRX1200R

    How to get a "What's New" feed without the Vortex, and without permanently quitting the Vortex

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    • posplayr
      Forum LongTimer
      GSResource Superstar
      Past Site Supporter
      • Dec 2007
      • 23673
      • Tucson Az

      #197
      Originally posted by Dogma
      Video is marked private.
      OK I changed it to public. It is about 26 min long so it is apparently processing all video formats but there is probably on that will be visible for you now.

      I also see that I did not get tracking info on everybody but apparently all have been delivered except those going to Canada.
      Last edited by posplayr; 01-18-2014, 11:54 AM.

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      • Guest

        #198
        Thanks for the vids, Jim. Mine arrived in only two days!

        Comment

        • posplayr
          Forum LongTimer
          GSResource Superstar
          Past Site Supporter
          • Dec 2007
          • 23673
          • Tucson Az

          #199
          Status Update 1/17/2014

          The first 10 units of the Solid State Power Box with the Rev C PCB's (no red wires) have been completed and delivered. See this video and an overview of the capability and installation.










          Comment

          • Matchless

            #200
            Jim,
            Congratulations with a very professional looking design! It looks well constructed and I would forecast that you are most likely going to get positive feedback from those who are using it!

            Well done!

            Comment

            • robertbarr
              Forum Sage
              Past Bard Award Winner
              GSResource Superstar
              • Sep 2005
              • 2721
              • Joliet, Illinois

              #201
              I like seeing the "Made in USA" on there.

              Looks like a piezo on the board. If so, what's it for? Probably in the instructions, I'd bet...
              and God said, "Let there be air compressors!"
              __________________________________________________ ______________________
              2009 Suzuki DL650 V-Strom, 2004 HondaPotamus sigpic Git'cha O-ring Kits Here!

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              • posplayr
                Forum LongTimer
                GSResource Superstar
                Past Site Supporter
                • Dec 2007
                • 23673
                • Tucson Az

                #202
                Originally posted by Matchless
                Jim,
                Congratulations with a very professional looking design! It looks well constructed and I would forecast that you are most likely going to get positive feedback from those who are using it!

                Well done!
                Thanks for the complements. It took about twice as long and twice as much effort as I had expected so the only way this was going to work was make it into a product.

                In fact is that it is only because of the applicability to other bikes beyond the GS which was probably the deciding factor to pursue this as I have; there are probably just not enough people that would buy it for a GS.

                I'm updating the documentation now to make it a little easier to assimilate.

                Comment

                • posplayr
                  Forum LongTimer
                  GSResource Superstar
                  Past Site Supporter
                  • Dec 2007
                  • 23673
                  • Tucson Az

                  #203
                  Originally posted by robertbarr
                  I like seeing the "Made in USA" on there.

                  Looks like a piezo on the board. If so, what's it for? Probably in the instructions, I'd bet...
                  Yes although the BARE prototype boards were made in Malaysia, I did a significant production run from Advanced Circuits from here in the USA. So other than those parts that are produced overseas, it was all assembled by me.

                  This is probably the best overview at the moment. It is a buzzer to complement the Red flashing LED in order to provide user feedback from the internal device "fault" STATUS signal. It is really not very load and you will not hear it over the motor.

                  The other side of the board is virtually filled with parts and traces and bonded to the base with thermal epoxy. The form factor required to fit in the original location put a lot of constraints on the design. The PCB is only 98mmx41mm.

                  Last edited by posplayr; 01-19-2014, 04:07 PM.

                  Comment

                  • Stahlgrau333
                    Forum Mentor
                    • Mar 2011
                    • 641
                    • Norman, OK

                    #204
                    Got mine in the mail a few days ago. As others have already said, the build quality is impressive. In addition, as Bob already said, I love the fact that it's "Made in the USA". I can't wait to get the project far enough along to put it to use!
                    1982 GS1100GL (Sold :()(Retrieved!:pray:)
                    1978 GS1000C (Sold, to be revived by Chuck)
                    1979 GS1000EN (Parts Whore)
                    1979 GS1000C (Collecting Dust)
                    1980 GS750E (Sport-Touring Build...Someday?)
                    1981 GS750L (Abandoned Project...maybe?)
                    1982 GS750E (Collecting Dust)
                    1983 GS750T (This is becoming a problem...)
                    1981 GS650GL (Parts Whore / Cafe Donor)
                    1981 GS550L (Cafe Project)

                    Comment

                    • Guest

                      #205
                      At least with all of the bad weather, here, I have had more time to work on the bikes, so I hope to have mine together before too long. I have an Electrex stator and rec/reg unit (shunt) so I am looking forward to installing the series unit at the same time as the SSPB.

                      The SSPB does look nice and the graphics are COOL, too!

                      Comment

                      • ptexotik

                        #206
                        Originally posted by Matchless
                        Jim,
                        Congratulations with a very professional looking design! It looks well constructed and I would forecast that you are most likely going to get positive feedback from those who are using it!

                        Well done!
                        +1, well said

                        Comment

                        • posplayr
                          Forum LongTimer
                          GSResource Superstar
                          Past Site Supporter
                          • Dec 2007
                          • 23673
                          • Tucson Az

                          #207
                          Originally posted by ptexotik
                          +1, well said
                          Thanks guys,

                          There is also a lot of engineering that went in under the hood that you don't see.

                          This is intended to be a rock solid upgrade that you should not have to worry about once it is installed.

                          Comment

                          • Guest

                            #208
                            As usual, Jim's work is top notch.

                            While I did manage to muddle thru and successfully install both ignition and coil relays in my EZ, I am really a complete dolt when it comes to electricity; therefore I would be hesitant to 'undo' the work.

                            BUT, if I am understanding you correctly, installing the SSPB on a bike with a factory, unmodified wiring harness will make the system act identically to my modified harness?

                            I have toyed with the idea of getting a new OEM harness, as mine is not looking too good in a few places. I think I'd rather just get an entirely new harness and start fresh...so if I can purchase this SSPB and get the same increased efficiency as my current relay mods without having to make any changes to the new harness (apart from those included in the instructions for install), I'd love to do so!! I'd be an enthusiastic customer...

                            Then again, I could have completed misunderstood everything I read...
                            Last edited by Guest; 01-22-2014, 05:01 PM.

                            Comment

                            • posplayr
                              Forum LongTimer
                              GSResource Superstar
                              Past Site Supporter
                              • Dec 2007
                              • 23673
                              • Tucson Az

                              #209
                              Originally posted by Cassius086
                              As usual, Jim's work is top notch.

                              While I did manage to muddle thru and successfully install both ignition and coil relays in my EZ, I am really a complete dolt when it comes to electricity; therefore I would be hesitant to 'undo' the work.

                              BUT, if I am understanding you correctly, installing the SSPB on a bike with a factory, unmodified wiring harness will make the system act identically to my modified harness?

                              I have toyed with the idea of getting a new OEM harness, as mine is not looking too good in a few places. I think I'd rather just get an entirely new harness and start fresh...so if I can purchase this SSPB and get the same increased efficiency as my current relay mods without having to make any changes to the new harness (apart from those included in the instructions for install), I'd love to do so!! I'd be an enthusiastic customer...

                              Then again, I could have completed misunderstood everything I read...
                              Not sure what you mean by act; you get a relay mod using "Safe Power" for 5 different circuits (UNSWITCHED,SIGNAL,IGNITION,HEADLAMP and ACC) these are almost (no UNSWITCHED circuit on the OEM harness) one for one the same fused circuits in your harness.

                              It will fit in place of your stock fuse-box with diagonal tabs.

                              The other benefits beyond not requiring an ignition relay mod is that when the headlamp cuts out during cranking you are less likely to get starter kick back. Kick back is most likely when you have a low battery.

                              I also noticed that my charging improved and went up by about 0.25V.

                              You will also have all your circuits protected from conducted spikes (over 17 volts) that would otherwise knock out sensitive circuits.

                              You will also have an additional relay for an accessory and will never have to worry about dirty ignition/kill switches.

                              Comment

                              • Guest

                                #210
                                Looks Interesting. Any chance it can be grafted to a 2000+GSXR harness?
                                Tnx
                                G

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