1983 GS750ES stator cover gasket template

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  • acksys
    • Mar 2026
    #1

    1983 GS750ES stator cover gasket template

    I developed the charging system problems and diagnosed them with all the helpful info on this site!

    I have the electrosport R/R on the way and it should arrive tomorrow.

    When I removed the stator cover, the gasket more or less disintegrated. I was hoping to make a new one from gasket material instead of finding and replacing with OEM. I found this post with a link to gasket templates on BassCliff's site: http://www.thegsresources.com/_forum.../t-148124.html
    But the link is dead: http://members.dslextreme.com/users/...templates.html. I think those may have just been for 850 anyway.

    Does anyone have a template for the 750? If not, I can find a scanner, scan my stator cover, and report back here with the image. Thanks.
    Tags: None
    • habsdoc
      Forum Mentor
      • Feb 2012
      • 333
      • Winnipeg Manitoba Canada
      #2
      If you have been searching this wonderful site for information, why have you not ordered the better and preferred Polaris SH775 R/R???
      1981 GS 1000GLX.
      1981 GS 1000G.
      1981 GS 650GLX.
      1975 TS 185.
      1972 100. Kawasaki.
      1968 100. Suzuki.
      1970 Z 50. Honda.
      1984 CT 70. Honda. (Kids)
      1982 DS 50. Suzuki. (Kids)

        Comment

        • Guest
          #3
          You could use the cover as a template. Put a light coat of oil on the mating surface to get your pattern transferred to the gasket material. Quick and easy.

            Comment

            • acksys
              #4
              Originally posted by Ghostgs1
              You could use the cover as a template. Put a light coat of oil on the mating surface to get your pattern transferred to the gasket material. Quick and easy.
              Excellent. Thanks!

                Comment

                • bwringer
                  Forum LongTimer
                  Bard Award Winner
                  GSResource Superstar
                  Past Site Supporter
                  Super Site Supporter
                  • Oct 2003
                  • 17073
                  • Indianapolis
                  #5
                  Originally posted by Ghostgs1
                  You could use the cover as a template. Put a light coat of oil on the mating surface to get your pattern transferred to the gasket material. Quick and easy.
                  Yep. You're already holding the best possible template... not everything needs to involve computers!
                  1983 GS850G, Cosmos Blue.
                  2005 KLR685, Aztec Pink - Turd II.3, the ReReReTurdening
                  2015 Yamaha FJ-09, Magma Red Power Corrupts...
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                  Please provide details. The GSR Hive Mind is nearly omniscient, but not yet clairvoyant.

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                    Comment

                    • Doug
                      #6
                      Some used motorcycles dealers have a software program and a Gerber type cutter that can reproduce gaskets from many models of bikes.

                      Steel's in Denver does it. Ask for Bob.

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