Stripping GS1000 engine advice

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  • salty_monk
    Forum LongTimer
    GSResource Superstar
    Past Site Supporter
    Super Site Supporter
    • Oct 2006
    • 14013
    • London, UK to Redondo Beach, California

    #1

    Stripping GS1000 engine advice

    Any tips for getting the head studs out?

    whats the easiest / next steps to pulling this down to its component parts?

    Split the cases at this point? Take the engine out and turn it upside down? Pull the clutch out?

    Haven't had a chance to have a study of the manual as yet

    1980 GS1000G - Sold
    1978 GS1000E - Finished!
    1980 GS550E - Fixed & given to a friend
    1983 GS750ES Special - Sold
    2009 KLR 650 - Sold - gone to TX!
    1982 GS1100G - Rebuilt and finished. - Sold
    2009 TE610 - Dual Sporting around dreaming of Dakar..... - FOR SALE!

    www.parasiticsanalytics.com

    TWINPOT BRAKE UPGRADE LINKY: http://www.thegsresources.com/_forum...e-on-78-Skunk/
  • Guest

    #2
    I've double nutted the studs before to get them out. No real tips from me on tearing the bottom end apart other than keep taking out bolts till it falls apart.

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    • salty_monk
      Forum LongTimer
      GSResource Superstar
      Past Site Supporter
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      • Oct 2006
      • 14013
      • London, UK to Redondo Beach, California

      #3
      Haha that was basically my route...

      Tried a a double nut - guess I just need more leverage. It is a right hand thread right??
      1980 GS1000G - Sold
      1978 GS1000E - Finished!
      1980 GS550E - Fixed & given to a friend
      1983 GS750ES Special - Sold
      2009 KLR 650 - Sold - gone to TX!
      1982 GS1100G - Rebuilt and finished. - Sold
      2009 TE610 - Dual Sporting around dreaming of Dakar..... - FOR SALE!

      www.parasiticsanalytics.com

      TWINPOT BRAKE UPGRADE LINKY: http://www.thegsresources.com/_forum...e-on-78-Skunk/

      Comment

      • GSX1000E

        #4
        Thinking outside of the GSR box of zip ties and just tighten hand tight, why not just use a stud remover tool?

        Comment

        • blowerbike
          Forum Guru
          GSResource Superstar
          • Aug 2008
          • 7057
          • Ohio Closer to KY Than Cleveland

          #5
          +1
          get as low as possible on the stud without hitting the base gasket area.
          i have twisted factory studs in half....go to the lowest point on the stud with the tool and heat the case area up as you remove each one.
          this can be easy or it can be a complete disaster....i have had both :0

          Comment

          • blowerbike
            Forum Guru
            GSResource Superstar
            • Aug 2008
            • 7057
            • Ohio Closer to KY Than Cleveland

            #6
            nothing left handed on GS engines except maybe the rider

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            • GregT
              Forum Sage
              • Jul 2009
              • 3541
              • New Zealand

              #7
              Why do you need to remove the studs ? Everything up to blasting and painting can be done with them in place.

              Only reason i can imagine is to machine the case for bigger barrels.....

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              • salty_monk
                Forum LongTimer
                GSResource Superstar
                Past Site Supporter
                Super Site Supporter
                • Oct 2006
                • 14013
                • London, UK to Redondo Beach, California

                #8
                I want shot of this one... Just part of the disassembly process but I guess I can leave them there. Not sure if cases have any value to anyone or if I'll end up trashing them for scrap.

                1980 GS1000G - Sold
                1978 GS1000E - Finished!
                1980 GS550E - Fixed & given to a friend
                1983 GS750ES Special - Sold
                2009 KLR 650 - Sold - gone to TX!
                1982 GS1100G - Rebuilt and finished. - Sold
                2009 TE610 - Dual Sporting around dreaming of Dakar..... - FOR SALE!

                www.parasiticsanalytics.com

                TWINPOT BRAKE UPGRADE LINKY: http://www.thegsresources.com/_forum...e-on-78-Skunk/

                Comment

                • GregT
                  Forum Sage
                  • Jul 2009
                  • 3541
                  • New Zealand

                  #9
                  Clear your inbox Mr Monk - can't reply to your PM....

                  Comment

                  • salty_monk
                    Forum LongTimer
                    GSResource Superstar
                    Past Site Supporter
                    Super Site Supporter
                    • Oct 2006
                    • 14013
                    • London, UK to Redondo Beach, California

                    #10
                    Made some space... Sorry
                    1980 GS1000G - Sold
                    1978 GS1000E - Finished!
                    1980 GS550E - Fixed & given to a friend
                    1983 GS750ES Special - Sold
                    2009 KLR 650 - Sold - gone to TX!
                    1982 GS1100G - Rebuilt and finished. - Sold
                    2009 TE610 - Dual Sporting around dreaming of Dakar..... - FOR SALE!

                    www.parasiticsanalytics.com

                    TWINPOT BRAKE UPGRADE LINKY: http://www.thegsresources.com/_forum...e-on-78-Skunk/

                    Comment

                    • bwringer
                      Forum LongTimer
                      Bard Award Winner
                      GSResource Superstar
                      Past Site Supporter
                      Super Site Supporter
                      • Oct 2003
                      • 17073
                      • Indianapolis

                      #11
                      Double nut, but the essential ingredient is to get some heat in there -- the studs seem to be held in with some sort of thread locking compound you have to soften.
                      1983 GS850G, Cosmos Blue.
                      2005 KLR685, Aztec Pink - Turd II.3, the ReReReTurdening
                      2015 Yamaha FJ-09, Magma Red Power Corrupts...
                      Eat more venison.

                      Please provide details. The GSR Hive Mind is nearly omniscient, but not yet clairvoyant.

                      Celeriter equita, converteque saepe.

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                      • Nessism
                        Forum LongTimer
                        GSResource Superstar
                        Past Site Supporter
                        Super Site Supporter
                        • Mar 2006
                        • 35811
                        • Torrance, CA

                        #12
                        I have a stud puller you can borrow Dan. it scars up the stud though. Double nut usually works, but not always. It's possible to damage the threads that way.
                        Ed

                        To measure is to know.

                        Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

                        Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

                        Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

                        KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

                        Comment

                        • salty_monk
                          Forum LongTimer
                          GSResource Superstar
                          Past Site Supporter
                          Super Site Supporter
                          • Oct 2006
                          • 14013
                          • London, UK to Redondo Beach, California

                          #13
                          Thanks Ed. Mostly I'm just going for getting the thing apart & then will perhaps put on Ebay for a buck & see what happens.. hate to trash parts that could be used!
                          1980 GS1000G - Sold
                          1978 GS1000E - Finished!
                          1980 GS550E - Fixed & given to a friend
                          1983 GS750ES Special - Sold
                          2009 KLR 650 - Sold - gone to TX!
                          1982 GS1100G - Rebuilt and finished. - Sold
                          2009 TE610 - Dual Sporting around dreaming of Dakar..... - FOR SALE!

                          www.parasiticsanalytics.com

                          TWINPOT BRAKE UPGRADE LINKY: http://www.thegsresources.com/_forum...e-on-78-Skunk/

                          Comment

                          • JayWB

                            #14
                            Stillson wrench low on the non-threaded part of the stud. Grips tighter as you apply torque.

                            Comment

                            • trippivot
                              Forum Sage
                              Past Site Supporter
                              • Aug 2006
                              • 2815
                              • Des Moines , IA

                              #15
                              clean the grease from the C/S area there is a hidden nut on a 6mm stud that is usually buried in grime, it keeps the clamshell from splitting.
                              SUZUKI , There is no substitute

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