Should I heli-coil all my cam bolts?

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  • Paul.S
    • Apr 2026

    #1

    Should I heli-coil all my cam bolts?

    My gs1100 head had about 5 stripped holes that I just repaired with a heli coil kit. I used drill press to drill holes and so the inserts went in perfect. The rest of the holes are still in about 90% good condition but since the head is off the bike would it be good to just heli-coil them all? I have seen some companies selling brand new aluminum parts that all the holes allready have heli-coil in them. Trying to do a heli-coil on the bike is hard to do without going in crooked. Thanks
  • bwringer
    Forum LongTimer
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    GSResource Superstar
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    • Oct 2003
    • 17073
    • Indianapolis

    #2
    It makes sense to me -- whoever over-torqued the stripped holes likely over-torqued all of them. It's quite likely all the threads are damaged to some degree.

    I'd see what the guys with more racing and tuning experience say.
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    • Paul.S

      #3
      Well I went ahead and heli-coiled all 24 cam bolt holes. Took a long time but it was pretty easy drilling the holes nice and square with my Dad's mill. It has a small crank knob that lowers the head very slow and you can watch the depth gauge so you get the perfect depth on every hole.20170804_201500.jpg

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      • posplayr
        Forum LongTimer
        GSResource Superstar
        Past Site Supporter
        • Dec 2007
        • 23673
        • Tucson Az

        #4
        You should also buy all new cam bolts. I have had used ones stretch and twist off even using a calibrated torque wrench.

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        • Paul.S

          #5
          Good idea I will do that.

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