Lite Hone?

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  • first timer
    Forum Sage
    • Aug 2002
    • 3429
    • Tucson, Arizona

    #1

    Lite Hone?

    I am in the process of rebuilding my 550 (leaky base gasket) any ways was just wondering if i could do a lite hone job on the cylinders and use the existing rings? one of the cylinder walls has a very light vertical scrach and i wanted to see if i could remove it. I looked at the piston/rings from that cylinder and the rings looked ok nothing chewed up or gauged.

    On a side note any tips on how to polish piston crowns and combustion chamber? Not going to do any porting was hoping to polish to keep the carbon down. What kind of stuff do I need to get from Harbor Freight?
    78 GS1000 Yosh replica racer project, 82 Kat 1000, 10 990 ADV-R, Some dirt bikes
  • Nessism
    Forum LongTimer
    GSResource Superstar
    Past Site Supporter
    Super Site Supporter
    • Mar 2006
    • 35788
    • Torrance, CA

    #2
    No value in polishing pistons or chambers - carbon will stick either way. Couldn't hurt to knock down any sharp edges but that's about it.

    It's not advisable to hone if using old rings either. The parts are already mated to one another and honing will disturb the relationship between the parts.

    Not sure how much new rings cost but I'd get them, along with a hone job, if they are not too much money.
    Last edited by Nessism; 01-27-2008, 10:10 PM.
    Ed

    To measure is to know.

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    Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

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    • bwringer
      Forum LongTimer
      Bard Award Winner
      GSResource Superstar
      Past Site Supporter
      Super Site Supporter
      • Oct 2003
      • 17066
      • Indianapolis

      #3
      I've used a flex-hone to lightly freshen bores a couple of times with excellent results. About 10 seconds per cylinder with a cordless drill does it. Keep the drill moving up and down for that lovely cross-hatch pattern.

      However, I've always replaced the rings. Rings are only about $20 a set, so it's less trouble to scare up an extra $80 than to risk needing to re-do the whole thing.

      I would only consider re-using rings if they were replaced very recently.
      1983 GS850G, Cosmos Blue.
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      • Big T
        Forum LongTimer
        Past Site Supporter
        Super Site Supporter
        • Mar 2005
        • 12392
        • West Slope, OR

        #4
        Check you end ring gap before and after.
        You may need a bore job.
        Just don't overdo it with the honing , or you will need a bore job
        1978 GS 1000 (since new)
        1979 GS 1000 (The Fridge, superbike replica project)
        1978 GS 1000 (parts)
        1981 GS 850 (anyone want a project?)
        1981 GPZ 550 (backroad screamer)
        1970 450 Mk IIID (THUMP!)
        2007 DRz 400S
        1999 ATK 490ES
        1994 DR 350SES

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        • Guest

          #5
          To test the ring gap take the rings off the piston. Put each ring in the cylinder it came out of and push it in straight with the piston. Measure the gap at the break in the ring. Check your manual for specs.

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