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Wow, that was quicker and more fun than my thread by the same name.
By the way, a current photo of that bike is in my sig, as son #2 bike.
.sigpic
mine: 2000 Honda GoldWing GL1500SE and 1980 GS850G'K' "Junior"
hers: 1982 GS850GL - "Angel" and 1969 Suzuki T250 Scrambler
#1 son: 1986 Yamaha Venture Royale 1300 and 1982 GS650GL "Rat Bagger"
#2 son: 1980 GS1000G
Family Portrait
Siblings and Spouses
Mom's first ride
Want a copy of my valve adjust spreadsheet for your 2-valve per cylinder engine? Send me an e-mail request (not a PM)
(Click on my username in the upper-left corner for e-mail info.)
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Skyboy8950 -
TheCafeKid -
When RapidRay called me, I didn't want to believe him! So I had to go out to the garage and pull the cover off the Skunk. And it was an instant "Ah, Schitt!!"Originally posted by TheCafeKid View PostI can picture Bruce now, pulling a Homer...
DOH!!!
Look at part number 20. It faces just like I installed it.

I sure didn't want to pull those cases apart! I just hope I can get the new seal in.
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TheCafeKid
I have faith in ya Bruce. You'll make it work, or bugger it up tryin
HEHEHEHE. I have found a couple of small discrepencies like that in some of the parts fiches. The rear caliper assembly is a bit like that. The way THEY show it going together clearly doesnt work. but yet, there it is in black and white...lol
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This was a fun read. I don't know what anybody is talking about (I mean besides the beer and the pot). If I were standing in the presence of the bike, and you showed me the piece that's backwards or whatever, I might be able to nod my head and grunt, but God help me if I had to put it together correctly."I have come to believe that all life is precious." -- Eastman, TWD6.4
1999 Triumph Legend 900 TT
https://live.staticflickr.com/65535/51693054986_036c0d6951_m.jpg https://live.staticflickr.com/65535/51693282393_74ae51fbf9_m.jpg https://flic.kr/p/2mKXzTx]
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uudfourty
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brs127s
You shouldn't have any problems driving in a new one. I have done it several times. I used an exhaust expander coupling, as it was the perfect diameter to sit inside the seal, laid a piece of 2X on the back side, and smacked it with 3LB hammer. Make sure everything is lined up staight. You will probably shave off a hair bit of rubber, but it won't leak once it is fully seated.
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BlackStar
Guess what, I apparently installed mine wrong last winter when I did the overhaul. I found a pic of it last night. I need to do some checking of old pics and service manual. I put about a 1000 miles on it over the summer with no leaks. I feel like a bufoon!
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I thought I was going to have to split the cases again! But I was able to get it out. I drilled a small hole in it, then reamed the hole out with a screwdriver to make a bigger hole. Then I slowly clipped on it with some side cutters and eventually tore it out.


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