Oil cooler on GS1100 motor (plumbing question)

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  • russr33
    • Jan 2026

    #1

    Oil cooler on GS1100 motor (plumbing question)

    Before starting let me say I was trying to use search feature to find answer but search isn't working?

    Putting an oil cooler on GS1100 motor (actually '82 Kat 1000 motor). Motor is plumbed like a gs1150 connections coming out of front of cases. . Do I need a gs1150 oil filter cover as well? I seem to remember that is the case. What is the result if 1150 cover is not used?
  • posplayr
    Forum LongTimer
    GSResource Superstar
    Past Site Supporter
    • Dec 2007
    • 23673
    • Tucson Az

    #2
    You need something to block the oil port under the right side cover ( left side looking at the front of the engine) . By blocking you force oil to go out the right side banjo to get to the cooler. Either a 1150 cooler or a plug in the right side port.

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    • koolaid_kid

      #3
      The plug is by far the cheaper method as 1150 cover prices have gone through the roof. The plug must have a hole in the center to allow a portion of the oil to flow through the oil galley.

      Comment

      • russr33

        #4
        Any source suggestions for plug?

        Comment

        • Greg B
          Forum Mentor
          Past Site Supporter
          • Sep 2005
          • 894
          • Irvine, CA

          #5


          Everything you needed to know about oil coolers. But were afraid to ask.
          The Three Horsemen
          '85 GS1150ES (Current Income Eater)
          '83 GS1100ES
          ?77 XLCR

          "Never ride faster than you can see. Besides, it's all in the reflexes."
          Porkchop Express

          Comment

          • russr33

            #6
            Originally posted by Greg B
            http://www.theflyingbanana.com/oil-cooler.htm

            Everything you needed to know about oil coolers. But were afraid to ask.
            Awesome Greg thanks!

            Comment

            • russr33

              #7
              For those that just used a plug, what did you use? Is it something improvised or a specific piece?

              Comment

              • koolaid_kid

                #8
                I would use some sort of synthetic rubber that is petroleum resistant, such as nitrile. For this I suggest Google is your friend.

                Comment

                • Guest

                  #9
                  I scattered O-rings and washers on a bolt and held it together with a lock nut.

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