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 I actually shaved a bit off my crankcase using Helical gears. The clutch hub seperated that much from the crank. That was with the 1168.1983 GS 1100E w/ 1230 kit, .340 lift Web Cams, Ape heavy duty valve springs, 83 1100 head with 1.5mm oversized SS intake valves, 1150 crank, Vance and Hines 1150 SuperHub, Star Racing high volume oil pump gears, 36mm carebs Dynojet stage 3 jet kit, Posplayr's SSPB, Progressive rear shocks and fork springs, Dyna 2000, Dynatek green coils and Vance & Hines 4-1 exhaust.
 1985 GS1150ES stock with 85 Red E bodywork.
 
  
 
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	 gearhead13 gearhead13
 I measured the clutch hub play at .004-.005" so I had .002" taken off the spacer, along with the new cushoin rubber, it has very little playOriginally posted by chef1366 View PostI actually shaved a bit off my crankcase using Helical gears. The clutch hub seperated that much from the crank. That was with the 1168. 
 The old cushion was so old it felt like plastic Should help with some of the rattling noise I was hearing. Should help with some of the rattling noise I was hearing.
 I always set my pics at 1300, maybe I should go to 1000. Our camera is a 12mp or so seems a shame to shrink too much.Last edited by Guest; 01-17-2012, 12:51 AM.
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	 gearhead13 gearhead13
 Got some more parts, Dyna copper wires and APE cylinder studs. 
 I planned on getting main studs too but they are backordered 
  
   
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	Forum LongTimerGSResource Superstar
 Past Site Supporter
 Super Site Supporter- Mar 2006
- 36165
- Torrance, CA
 
 Looking good (including the photos)!
 
 Those pistons are pure engine porn. Beautiful!
 
 You thought about doing the starter switch mod (or what ever they call it) to save your starter clutch? Big engines w/high compression are really hard on the clutch. The engine can make a horrible clack noise when the starter clutch gets jammed during cranking.
 
 Good luckEd
 
 To measure is to know.
 
 Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182
 
 Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846
 
 Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf
 
 KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection
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	 7981GS 7981GS
 Got a link?Originally posted by Nessism View PostLooking good (including the photos)!
 
 Those pistons are pure engine porn. Beautiful!
 
 You thought about doing the starter switch mod (or what ever they call it) to save your starter clutch? Big engines w/high compression are really hard on the clutch. The engine can make a horrible clack noise when the starter clutch gets jammed during cranking.
 
 Good luck
 One of my 1100's is starting to do just that when it is cold. 
 It sounds TERRIBLE.
 It has taken over 70,000 miles for it to occur.
 
 Daniel
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	 gearhead13 gearhead13
 Yes I am thinking I might have to to the mod, probably just a momentary switch to kill ignition while i get it cranking.Originally posted by Nessism View PostLooking good (including the photos)!
 
 Those pistons are pure engine porn. Beautiful!
 
 You thought about doing the starter switch mod (or what ever they call it) to save your starter clutch? Big engines w/high compression are really hard on the clutch. The engine can make a horrible clack noise when the starter clutch gets jammed during cranking.
 
 Good luck
 thread is here:
 
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 Now you have one-hundred CCs on me darn it.
 My bike runs hot already. How are you going to keep it cool?1983 GS 1100E w/ 1230 kit, .340 lift Web Cams, Ape heavy duty valve springs, 83 1100 head with 1.5mm oversized SS intake valves, 1150 crank, Vance and Hines 1150 SuperHub, Star Racing high volume oil pump gears, 36mm carebs Dynojet stage 3 jet kit, Posplayr's SSPB, Progressive rear shocks and fork springs, Dyna 2000, Dynatek green coils and Vance & Hines 4-1 exhaust.
 1985 GS1150ES stock with 85 Red E bodywork.
 
  
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	 gearhead13 gearhead13
 I have an Earls cooler on there. And also I live in the cold North, I have my cooler taped over most of the year, My gauge rarely sees over 100c in the summer.Originally posted by chef1366 View PostNow you have one-hundred CCs on me darn it.
 My bike runs hot already. How are you going to keep it cool?
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	 gearhead13 gearhead13
 Got it running tonight. LOTS of jump, it was rainy and wet/cold so I had to take it fairly easy, nothing over 1/2 throttle. so I had to take it fairly easy, nothing over 1/2 throttle.
 Had to jump it from the truck. Not enough juice in the battery to turn it over. Kicks back now and then, wired in an igniton kill to thelp with that. Went for a 1/2 hour ride and still not enough to flip it over . Had the starter apart, cleaned the comm and brushes, greased the bearings. . Had the starter apart, cleaned the comm and brushes, greased the bearings.
 Anyone know of a HD battery brand/ model for these? The current battery isnt that old.
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	 7981GS 7981GS
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 Maybe you need a Super squirrel... Paul Cashio takes a mitsuba 229 starter (look for counter sunk phillips screws in the middle of the starter holding the fields in. three of them.) and rebuilds it for more power. Even designed to handle 24v. Cell 1-504-458-5237 or at cashio cycles 1-504-393-2260. pcashio@cox.net
 
 Feel The Pulse!
 
 1982 GS1100E with Tracy one piece body
 2007 Roadstar Midnight Warrior
 
 ebay cntgeek
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	 gearhead13 gearhead13
 Yes, I have heard of them, I have read the thread. Do you know what he charges for one?Originally posted by Flatline_Racing View PostMaybe you need a Super squirrel... Paul Cashio takes a mitsuba 229 starter (look for counter sunk phillips screws in the middle of the starter holding the fields in. three of them.) and rebuilds it for more power. Even designed to handle 24v. Cell 1-504-458-5237 or at cashio cycles 1-504-393-2260. pcashio@cox.net
 
 http://www.dragbike.com/forum/showth...59666-Starters
 I am thinking of upgrading my starter and ground wires to 6 gauge first 
 Should be better when it is broken in more, but then the rings will seal better  
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