First things first, stripping off the old paint - I did the side plastics and rear cowl as well but didn't get pictures of those. Here are the tank and the fender. Apparently some time ago this was a Minnesota Vikings themed bike, as you can see here in the picture of the fender. Pretty gross looking, but quality paint though, really didn't wanna come off of any of the pieces. I now understand why someone spray painted the bike black.
After everything was sanded smooth and prepped to go (which took forever, prep work really sucks) I used some adhesion promoter on the plastic pieces, and laid down a coat of sealer on everything so the basecoat would have something to adhere to. I had a set of two guns, and accidentally used the detail gun for this, thinking it was the right size when in fact I should have used the larger gun with the 1.4 tip rather than the 1.0 on the detail gun. It didn't ruin the project, but it did cause me some headaches when I had to sand down some runs I ended up with because of it. Here's some pictures I took after I had sprayed the white on the things that were getting it and taped off for the red. The cowl is still all grey, because it's just sealer at this point - decided to go all red on that.
Sprayed all the red, let it dry enough and then removed the tape from the two tone pieces to prep for clearcoat. Here's a shot of the tank with the tape off, before the clearcoat went on.
Finally time to make it all shiny. As a side note, make sure you're wearing protective gear. The paint and reducers are bad enough for you to be around as is, but that clearcoat is some seriously nasty stuff. If you decide to do a paint job like this, invest in adequate protective gear. Xylene is not to be trifled with. It will make your arm hair stand up and hurt your eyes even wearing regular safety glasses. I had a good respirator on, as well as a raincoat, and ski goggles to keep that stuff out of my eyes, obviously gloves and jeans are a must too. Anyways, here's all the shots I took after the clear had dried and cured. I think it turned out really well! I got a little bit of orange peel on one part of the tank, but other than that it went great. The orange peel doesn't bother me, and I can still see my reflection perfectly despite that little section, So I'm calling it a win.
Total cost for the project was around $300 USD, guns and paint included. Savings of roughly $1000 vs having a shop do it. It's not 100% perfect, but gas won't be melting my paint and this should last for years to come. Hope you enjoyed this write up, it was a time consuming and at times very frustrating project, but I learned a lot, developed a new skill, and find myself pretty happy with the outcome. Feel free to ask any questions you have, trying to find reliable info about automotive painting processes is apparently really hard, I planned this project for months and a lot of the research I did only further confused me. There seem to be a million wrong ways to do it if you ask the internet. Cheers!
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