Broken Float Post

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  • headsbikesmopars
    Forum Mentor
    • Mar 2006
    • 394
    • Lexington, Ky USA

    #16
    TKENT, Yes you are correct Sir ! No need for an interference fit here. After the bowl goes on the pin cannot move anyway.
    1980 Suzuki GS550E, 1981 Suzuki GS 1100EX all stock, 1983 Suzuki GS 1100EX modified, 1985 GS1150E, 1998 Honda Valkyrie Tourer, 1971 Kawasaki Mach lll 500 H1, 1973 Kawasaki Mach lV 750 H2.

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    • posplayr
      Forum LongTimer
      GSResource Superstar
      Past Site Supporter
      • Dec 2007
      • 23673
      • Tucson Az

      #17
      Originally posted by Nessism
      Broken float posts can be avoided with a little care. At Tom mentioned, it's the flare under the nail head detail that locks the pin in place so that's the post that always snaps off. If you support the post on that side before you drive the pin out the post won't snap off.

      Love the pic ed

      Comment

      • Turtleface

        #18
        Originally posted by tkent02
        Are you putting cats in your gas tank?
        That's so cruel.
        Yeah, but the HP increase is worth it.

        Comment

        • Nessism
          Forum LongTimer
          GSResource Superstar
          Past Site Supporter
          Super Site Supporter
          • Mar 2006
          • 35787
          • Torrance, CA

          #19
          Originally posted by posplayr
          Love the pic ed
          Ha, ha.

          Ugly photo but hopefully descriptive.
          Ed

          To measure is to know.

          Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

          Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

          Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

          KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

          Comment

          • cowboyup3371
            Forum LongTimer
            Past Site Supporter
            • Apr 2010
            • 13996
            • In Ohio Now

            #20
            We're attaching pictures of how to do this. As I don't use photobucket, we'll do this one at a time.

            First, measure height of posts.
            Cowboy Up or Quit. - Run Free Lou and Rest in Peace

            1981 GS550T - My First
            1981 GS550L - My Eldest Daughter's - Now Sold
            2007 GSF1250SA Bandit - My touring bike

            Sit tall in the saddle Hold your head up high
            Keep your eyes fixed where the trail meets the sky and live like you ain't afraid to die
            and don't be scared, just enjoy your ride - Chris Ledoux, "The Ride"

            Comment

            • cowboyup3371
              Forum LongTimer
              Past Site Supporter
              • Apr 2010
              • 13996
              • In Ohio Now

              #21
              Second, file surfaces flat
              Cowboy Up or Quit. - Run Free Lou and Rest in Peace

              1981 GS550T - My First
              1981 GS550L - My Eldest Daughter's - Now Sold
              2007 GSF1250SA Bandit - My touring bike

              Sit tall in the saddle Hold your head up high
              Keep your eyes fixed where the trail meets the sky and live like you ain't afraid to die
              and don't be scared, just enjoy your ride - Chris Ledoux, "The Ride"

              Comment

              • cowboyup3371
                Forum LongTimer
                Past Site Supporter
                • Apr 2010
                • 13996
                • In Ohio Now

                #22
                Posts are now flat
                Cowboy Up or Quit. - Run Free Lou and Rest in Peace

                1981 GS550T - My First
                1981 GS550L - My Eldest Daughter's - Now Sold
                2007 GSF1250SA Bandit - My touring bike

                Sit tall in the saddle Hold your head up high
                Keep your eyes fixed where the trail meets the sky and live like you ain't afraid to die
                and don't be scared, just enjoy your ride - Chris Ledoux, "The Ride"

                Comment

                • cowboyup3371
                  Forum LongTimer
                  Past Site Supporter
                  • Apr 2010
                  • 13996
                  • In Ohio Now

                  #23
                  Locate center
                  Cowboy Up or Quit. - Run Free Lou and Rest in Peace

                  1981 GS550T - My First
                  1981 GS550L - My Eldest Daughter's - Now Sold
                  2007 GSF1250SA Bandit - My touring bike

                  Sit tall in the saddle Hold your head up high
                  Keep your eyes fixed where the trail meets the sky and live like you ain't afraid to die
                  and don't be scared, just enjoy your ride - Chris Ledoux, "The Ride"

                  Comment

                  • cowboyup3371
                    Forum LongTimer
                    Past Site Supporter
                    • Apr 2010
                    • 13996
                    • In Ohio Now

                    #24
                    Ensure drill is centered
                    Cowboy Up or Quit. - Run Free Lou and Rest in Peace

                    1981 GS550T - My First
                    1981 GS550L - My Eldest Daughter's - Now Sold
                    2007 GSF1250SA Bandit - My touring bike

                    Sit tall in the saddle Hold your head up high
                    Keep your eyes fixed where the trail meets the sky and live like you ain't afraid to die
                    and don't be scared, just enjoy your ride - Chris Ledoux, "The Ride"

                    Comment

                    • cowboyup3371
                      Forum LongTimer
                      Past Site Supporter
                      • Apr 2010
                      • 13996
                      • In Ohio Now

                      #25
                      Drill holes no further than the shoulder height
                      Cowboy Up or Quit. - Run Free Lou and Rest in Peace

                      1981 GS550T - My First
                      1981 GS550L - My Eldest Daughter's - Now Sold
                      2007 GSF1250SA Bandit - My touring bike

                      Sit tall in the saddle Hold your head up high
                      Keep your eyes fixed where the trail meets the sky and live like you ain't afraid to die
                      and don't be scared, just enjoy your ride - Chris Ledoux, "The Ride"

                      Comment

                      • cowboyup3371
                        Forum LongTimer
                        Past Site Supporter
                        • Apr 2010
                        • 13996
                        • In Ohio Now

                        #26
                        Up to a quarter inch
                        Cowboy Up or Quit. - Run Free Lou and Rest in Peace

                        1981 GS550T - My First
                        1981 GS550L - My Eldest Daughter's - Now Sold
                        2007 GSF1250SA Bandit - My touring bike

                        Sit tall in the saddle Hold your head up high
                        Keep your eyes fixed where the trail meets the sky and live like you ain't afraid to die
                        and don't be scared, just enjoy your ride - Chris Ledoux, "The Ride"

                        Comment

                        • cowboyup3371
                          Forum LongTimer
                          Past Site Supporter
                          • Apr 2010
                          • 13996
                          • In Ohio Now

                          #27
                          Cut screw just below shoulder height
                          Cowboy Up or Quit. - Run Free Lou and Rest in Peace

                          1981 GS550T - My First
                          1981 GS550L - My Eldest Daughter's - Now Sold
                          2007 GSF1250SA Bandit - My touring bike

                          Sit tall in the saddle Hold your head up high
                          Keep your eyes fixed where the trail meets the sky and live like you ain't afraid to die
                          and don't be scared, just enjoy your ride - Chris Ledoux, "The Ride"

                          Comment

                          • cowboyup3371
                            Forum LongTimer
                            Past Site Supporter
                            • Apr 2010
                            • 13996
                            • In Ohio Now

                            #28
                            Taper threads slightly
                            Cowboy Up or Quit. - Run Free Lou and Rest in Peace

                            1981 GS550T - My First
                            1981 GS550L - My Eldest Daughter's - Now Sold
                            2007 GSF1250SA Bandit - My touring bike

                            Sit tall in the saddle Hold your head up high
                            Keep your eyes fixed where the trail meets the sky and live like you ain't afraid to die
                            and don't be scared, just enjoy your ride - Chris Ledoux, "The Ride"

                            Comment

                            • cowboyup3371
                              Forum LongTimer
                              Past Site Supporter
                              • Apr 2010
                              • 13996
                              • In Ohio Now

                              #29
                              attach both halves and screw down until matches original height
                              Cowboy Up or Quit. - Run Free Lou and Rest in Peace

                              1981 GS550T - My First
                              1981 GS550L - My Eldest Daughter's - Now Sold
                              2007 GSF1250SA Bandit - My touring bike

                              Sit tall in the saddle Hold your head up high
                              Keep your eyes fixed where the trail meets the sky and live like you ain't afraid to die
                              and don't be scared, just enjoy your ride - Chris Ledoux, "The Ride"

                              Comment

                              • posplayr
                                Forum LongTimer
                                GSResource Superstar
                                Past Site Supporter
                                • Dec 2007
                                • 23673
                                • Tucson Az

                                #30
                                Nice explaination. What size screw are you using? I'm assuming you are not tapping the holes?

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