Help removing inner from outer fork tubes...

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  • GS750cafe
    • Feb 2026

    #1

    Help removing inner from outer fork tubes...

    I have a '77 GS750 and am trying to rebuild the forks with new seals. I have the forks off the bike and have taken the springs out, but can't remove the inner tube from the outer tube. I loosened the allen bolt on the bottom, but it doesn't remove, just spins. Do I need the extended nut tool to secure the other end of the allen bolt as described in Mr. Matchless' PDF?
    Thanks!
  • hampshirehog
    Forum LongTimer
    Past Site Supporter
    • Oct 2007
    • 12675
    • Hampshire. UK

    #2
    Originally posted by GS750cafe
    Do I need the extended nut tool to secure the other end of the allen bolt as described in Mr. Matchless' PDF?
    Yes. Or try pushing a broom handle in there to hold the thing. Works most of the time.
    79 GS1000S
    79 GS1000S (another one)
    80 GSX750
    80 GS550
    80 CB650 cafe racer
    75 PC50 - the one with OHV and pedals...
    75 TS100 - being ridden (suicidally) by my father

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    • salty_monk
      Forum LongTimer
      GSResource Superstar
      Past Site Supporter
      Super Site Supporter
      • Oct 2006
      • 14003
      • London, UK to Redondo Beach, California

      #3
      Yes... or you can likely do it by shoving a broom handle down there & applying pressure while you turn the bolt.
      1980 GS1000G - Sold
      1978 GS1000E - Finished!
      1980 GS550E - Fixed & given to a friend
      1983 GS750ES Special - Sold
      2009 KLR 650 - Sold - gone to TX!
      1982 GS1100G - Rebuilt and finished. - Sold
      2009 TE610 - Dual Sporting around dreaming of Dakar..... - FOR SALE!

      www.parasiticsanalytics.com

      TWINPOT BRAKE UPGRADE LINKY: http://www.thegsresources.com/_forum...e-on-78-Skunk/

      Comment

      • salty_monk
        Forum LongTimer
        GSResource Superstar
        Past Site Supporter
        Super Site Supporter
        • Oct 2006
        • 14003
        • London, UK to Redondo Beach, California

        #4
        snap...
        1980 GS1000G - Sold
        1978 GS1000E - Finished!
        1980 GS550E - Fixed & given to a friend
        1983 GS750ES Special - Sold
        2009 KLR 650 - Sold - gone to TX!
        1982 GS1100G - Rebuilt and finished. - Sold
        2009 TE610 - Dual Sporting around dreaming of Dakar..... - FOR SALE!

        www.parasiticsanalytics.com

        TWINPOT BRAKE UPGRADE LINKY: http://www.thegsresources.com/_forum...e-on-78-Skunk/

        Comment

        • GS750cafe

          #5
          If I'm using the spark plug and socket extension method, what do I want on the end? A spark plug socket? Doesn't seem to grab anything...

          Comment

          • GS750cafe

            #6
            Thanks GSR! Got it! I couldn't find a broom handle with a small enough diameter, so thought I'd go with the socket extension. In the end I found a dowel that worked! Cheers!

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