Front fork spring spacer

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  • MacMacD
    Forum Newbie
    • Jul 2020
    • 3
    • St Andrews, Fife

    #1

    Front fork spring spacer

    Hi there,

    New to the forum and my first post is asking if anyone has any spring spacers for inside the forks of a 79 1000 S sitting doing nothing. I have taken ownership of a basket case and today noticed these 2 spacers missing. If you have a set but can't part with them could you send me the dimensions and I'll sort something out.

    Cheers Macspacerfront-fork-spring_medium5117641211-01_5306.jpg
  • Rich82GS750TZ
    Forum Guru
    Past Site Supporter
    Super Site Supporter
    • Jun 2018
    • 5585
    • Mifflinburg, PA / Land of Tar & Chip

    #2
    Can’t you just cut some similar outside diameter PVC pipe and stick in there?
    Links

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    • RichDesmond
      Forum Sage
      Past Site Supporter
      • Jul 2011
      • 2757
      • NoVa

      #3
      Originally posted by Rich82GS750TZ
      Can’t you just cut some similar outside diameter PVC pipe and stick in there?
      Yep, easy to do. 3/4” schedule 40 PVC, cut so that with forks fully extended and the spring in the tube the spacer is even with the top of the tube. Use a washer between the spring and spacer.
      Last edited by RichDesmond; 07-10-2020, 07:35 PM.
      '20 Ducati Multistrada 1260S, '93 Ducati 750SS, '01 SV650S, '07 DL650, '01 DR-Z400S, '80 GS1000S, '85 RZ350

      Comment

      • MacMacD
        Forum Newbie
        • Jul 2020
        • 3
        • St Andrews, Fife

        #4
        Thanks guys looks like this site is going to be quite helpful during the rebuild.

        Mac.

        Comment

        • steve murdoch
          Forum Guru
          Past Site Supporter
          • May 2004
          • 8492
          • St. Catharines, On.

          #5
          Welcome to the site, Mac.
          How about starting a rebuild thread or maybe even an introduction in the GS Owners section.
          The S models have a big following here including a member that is keeping a registry.
          2@ \'78 GS1000

          Comment

          • bwringer
            Forum LongTimer
            Bard Award Winner
            GSResource Superstar
            Past Site Supporter
            Super Site Supporter
            • Oct 2003
            • 17066
            • Indianapolis

            #6
            It may be possible that the crappy stock springs have already been replaced, and maybe spacers are not needed.

            With the forks fully extended, you need about 3/4" (19mm) of preload on the springs (if the spring rate is properly chosen, anyway). Depending on the length and brand of the springs, this usually requires cutting spacers to whatever length is needed to achieve that amount of preload with the fork caps installed.

            Most folks use PVC pipe as mentioned; just take the time cutting to ensure both spacers are square and the exact same length.
            1983 GS850G, Cosmos Blue.
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